Weld Parameter Chart | Miller Electric Renegade 180 specification

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6-3. Weld Parameter Chart

Ref. 230 748C

OM-228 042 Page 28

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Miller Electric Renegade 180 manual Weld Parameter Chart

Contents

OM-228 042B ProcessesDescription File Engine Drive From Miller to You Table of Contents − Maintenance 10-1 Symbol Usage Arc Welding HazardsElectric Shock can kill HOT Parts can cause severe burns Fumes and Gases can be hazardous Buildup of GAS can injure or killARC Rays can burn eyes and skin Welding can cause fire or explosion Engine Hazards Compressed Air Hazards Welding Wire can cause injury HOT Parts can cause burns and injuryFire or Explosion hazard Falling Unit can cause injury Principal Safety Standards California Proposition 65 WarningsEMF Information Radiation can cause interference Signification des symboles − Consignes DE Sécurité − Lire Avant UtilisationUN Choc Électrique peut tuer Indique des instructions spécifiques LE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux DES Organes Mobiles peuvent pro voquer des blessures LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peu Risque D’INCENDIE OU D’EXPLO- Sion LA Chaleur DU Moteur peut pro- voquer un incendie’AIR Comprimé peut provoquer des blessures LE Surchauffement peut endom- mager le moteur électrique DES Organes Mobiles peuvent provoquer des blessuresLES Fils DE Soudage peuvent provoquer des blessures ’EMPLOI Excessif peut Information EMF Proposition californienne 65 AvertissementsPrincipales normes de sécurité − Specifications Symbol DefinitionsWeld, Power, And Engine Specifications − Definitions Gun Specifications Dimensions, Weights, And Operating AnglesOptional Lifting Eye Weight Rating Volt-Ampere Curves Power Source Duty Cycle Fuel Consumption Generator Power Curve Gun Duty Cycle And OverheatingVolts AC Amperes − Installation Installing Welding GeneratorMovement Airflow Clearance Grounding Generator When Supplying Building Systems Use ground device as stated in electrical codes Connecting The Battery Electric Start Models Only Engine Prestart Checks+ − Oil Installing Welding Gun Work Cable Routing Inside Unit Weld Process/Polarity Table Changing Weld Polarity This unit can provide weld out Connecting Single−Phase, 230 Volt AC Utility Input PowerShown with optional cylinder rack Electrical Service Guide Installing Wire Spool And Adjusting Hub TensionWhen a slight force is needed to turn spool, tension is set Adapter Weld Position Tools Needed 150 mm 030/.035 Groove Stamped Stamped .030/.035 Tighten Pressure Indicator ScaleThreading The Welding Gun Wood − Operating the Welding Generator Controls See Section To Stop Description Of Controls See SectionTo Start Weld Parameter Chart Stainless Steel And 100% CO2 Weld Parameters 20 ga 18 ga 16 ga 14 ga − Operating Auxiliary Equipment Generator Power Panel ReceptaclesGenerator power decreases as weld current increases − Maintenance Power Source Routine Maintenance Gun Routine Maintenance Welding Power Source Overload ProtectionDrive Motor Protection Tip Saver/Short Circuit Protection Replacing Gun Contact Tip Changing Drive Roll Or Wire Inlet GuideTurn Off power before replacing contact tip Turn off welding power source/wire feeder Maintaining Gun Replacing Switch And/Or Head Tube Tools Needed 19 mm Servicing Air Cleaner Precleaner Paper ElementDo not wash paper element or clean with compressed air Standard Model Shown Stop engine Adjusting Engine Speed Stop engine. Close fuel valve − Troubleshooting TroubleshootingGenerator Power Welding Does not run Wire FeederEngine Recommended Spare Parts − Parts ListRecommended Spare Parts − Electrical Diagrams OM-217 454 Regulator Flowmeter Wire Feeder Power Source Shielding Gas − MIG Welding Gmaw GuidelinesTypical MIG Process Connections Gun Work Clamp Workpiece Typical MIG Process Control Settings These settings are guidelines only. MaterialWire Suggested Wire Speed Material thickness determines weld parameters Nozzle, and tip of wire is posi Holding And Positioning Welding GunTioned correctly on seam Groove Welds Conditions That Affect Weld Bead Shape Gun Angles And Weld Bead ProfilesElectrode Extensions Stickout Fillet Weld Electrode Extension Stickout Gun Movement During Welding Poor Weld Bead CharacteristicsGood Weld Bead Characteristics Possible Causes Corrective Actions Troubleshooting − Excessive SpatterTroubleshooting − Porosity Troubleshooting − Incomplete Fusion Troubleshooting − Excessive Penetration12-11 Troubleshooting − Lack Of Penetration Troubleshooting − Distortion 12-13 Troubleshooting − Burn-ThroughTroubleshooting − Waviness Of Bead Flat & Horizontal1 Fillet Common MIG Shielding GasesApplication Grounding Generator To Truck Or Trailer Frame − Generator Power GuidelinesSelecting Equipment Grounding When Supplying Building Systems How Much Power Does Equipment Require? Approximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running Watts Power Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 / Volts = Starting Amperage Typical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible Cord Lengths for 120 Volt LoadsCurrent Load Watts Amperes Cord Lengths for 240 Volt Loads SOCKET/WRENCH Selection Table Standard Metric Support ServiceYour distributor also gives To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s