HKLN4215A December 3, 2003
Display Model Disassembly and Re-assembly: Disassembling and Re-assembling the Radio — General 6-3
6.4 Disassembling and Re-assembling the Radio — General
Since these radios may be disassembled and re-assembled with the use of only four (boar d to casting)
screws, it is important to pay particular attention to the snaps and tabs, and how par ts align with each other.
The following tools are required for disassembling the radio (see 3.2 f or a list of service aids):
• Knob remover/chassis opener
• Penknife-size screwdriver
• TORX™ T6 screwdriver
• Scribe
If a unit requires more complete testing or service than is customarily performed at the basic level,
send this unit to a Motorola Authorized Service Center. See Appendix B for a list of authorized service
centers.
The following disassembly procedures should be performed only if necessary:
• Chassis Disassembly
• Speaker Disassembly
• PTT Disassembly

6.4.1 Radio Disassembly — Detailed

6.4.1.1 Front Cover From Chassis Disassembly

1. Turn off the radio.
2. Remove the battery (Figure 6-1):
a. Slide the battery latch into the unlock position. Disengage by pushing downward and
holding the latch towards the front of the radio.
b. With the battery latch disengaged, slide the battery down from the top of the radio about
1/2 in. Once the battery is free from the battery rails, lift it directly away from the radio.
c. Remove the batter y fro m the radio.
Figure 6-1. Battery Removal
Battery Latch
Lock Unlock