Back Housing | Motorola i860 guide

PREPARING FOR FIELD LEVEL TESTING: Back Housing

7.10Back Housing

Required Tools: T-6 Torx bit, black stick.

Preparation: Remove battery cover, extend antenna. Open audio jack seal and accessory connector seal.

7.10.1Remove:

1.Remove four T-6 screws—one in the antenna tube channel.

2.Gently separate the housing halves. Do not stress flex strip near PTT key. Remove audio jack seal (see Figure 7-4).

3.Wedge black stick under flex pad to unseat speaker/vibe/coin/PTT/SB 20-pin flex connector (see Figure 7-5).

NOTE: Do not touch flex contacts with fingers or dirty tools. Do not bend or crease the flex strip.

7.10.2Install:

1.Reattach flex connector carefully without contamination.

2.Torque screws to 1.2 in/lb +/- 0.1 in/lb (new & used plastics).

Figure 7-4.

Figure 7-5.

7-8	68P80400P73-A

Image 69

Motorola i860 manual Back Housing

Contents

Page I860 Manual Revisions Safety and General Information Medical Devices Electro Magnetic Interference Compatibility Cleaning and Drying Considerations Accessory Safety Information Safety and General Information Model Numbering System Model Information General Receiver Transmitter Model Specifications Contents Chapter Chapter Field Level Test Modes Procedures Appendix a Ordering Replacement Parts Preface Who Should Use This ManualHow This Manual Is Organized Related Publications Conventions Used in This Manual DEN Digital Modulation Technology Overview Spectrum of i DEN Quad 16QAM RF Transmission Bursts DEN Voice Compression Technology Calling Area Coverage Global Positioning System GPS Section SIM CardsRemoving and Inserting a SIM Card To insert a SIM card Figure To remove a SIM card Figure Component Views COMPONENTS, ICONS, and Indicators Main Menu Icons Display Icons Status Icons Abc d efg d Opqr s Call Icons DEF Outbox Icons Contacts Type Icons This page intentionally left blank DISPLAYS, MESSAGES, and Alerts Power-Up Sequence Self-Test Errors Power-Down SequenceSelf-Test Reset Errors Messages Service Messages Service MessagesMessage Cause Action Tone Low High Freq Cadence When Tone Occurs Alert TonesAlert Tones Alert Tones Vibrator Settings Using the Optional Vibrate FunctionMode Cadence To set unit to vibrate for all calls From the main menu, select Settings 2-Way Radio Alert Type This page intentionally left blank Reference Accessories Preparing for Basic Level TestingTest Equipment Reference Unit This page intentionally left blank Basic Level Checks and Self Tests Reset ConditionCustomer Care Test Conditions Preventive Maintenance Basic-Level Test ChecklistBasic-Level Test Checklist To clean the unit approximately 3 minutes SIM Card Swap Test Mechanical and Electrical ChecksShock and pressure test time is approximately 3 minutes SIM card swap test time is approximately 5 minutes Accessory swap test time is approximately 5 minutes Accessory Swap TestLockup Test Lockup test time is approximately 6 minutes Testing the GPS Receiver Battery Connections TestBattery connections test time is approximately 5 minutes To test this function Voltage Recognition Test Camera TestVoltage recognition test time is approximately 4 minutes Self-Test Procedures TroubleshootingPasscode Test Passcode test time is approximately 5 minutes Programming Menu Settings Check Settings check test time is approximately 10 minutesPhone Calls Features Way Radio Options Personalize Volume Features From the main menu, select Settings Security SIM PIN Security Features From the main menu, select Settings Advanced Headset/Spker Advanced Features Call performance test time is approximately 7 minutes Call Performance Test This page intentionally left blank Entering Debug Mode Basic Level Test Modes and ProceduresTo enter debug mode Test Modes Display Screens Display ScreensName Description To enter test mode Entering Test Mode Test Mode Test Procedures Audio Loopback TestTo perform the audio loopback test test time approx min Engineering Debug Check ESN and Imei Matching TestTo perform the matching test test time approx min To monitor the data in the unit Software choice 68P80400P73-A Programming the i 860 Unit Technician Test Procedures Data Cable Programming Setup Connecting the Unit to the RSS Workstation Codeplug Repair Procedure Codeplug TroubleshootingTo access the codeplug Help topic in Windows Preparing Equipment for Testing Preparing for Field Level Testing Connecting an i DEN Unit to the R-2660 Using RSS Coaxial Cable In/Out Type To connect the unit to the R-2660 Operating the R-2660 To enter Initial Registration modeRF Zone Fields and Values Field Value Disassembling and Reassembling the Unit Install Battery CoverSIM Card Remove Required Tools T-4 Torx bit Antenna Back Housing Required Tools Black stick Coin Cell Main Board, Microphone Seal, and Keypad Remove Flip Assembly Flip AssemblyPage Install Page Exploded View and Parts List Component Parts List Component ListDescription Part Number Reference Exploded View This page intentionally left blank Field Level Test Modes and Procedures Required Test Equipment Field-Level Test Checklist Done Technical Tests Pass Fail Field-Level Test Checklist Registration/Call Test See the Strong Signal Environment section SQE Test SQE Reference Chart See Entering Test Mode Press Menu, Edit TX Power Test Fail BER Test Power-Up Test Keypad Test Use this test to check the audio portion of the unit Audio Test No reset Reset Reset Test To perform the reset log test Reset Log Test Model Assembly MA Test Mode Test Model Assembly MA Test Mode Test Use this test on a unit to check functionality of the GPS GPS Receiver Camera Test Customer Service Ordering Replacement Parts and KitsReplacement Parts Domestic Orders Replacement Kits Table A-2. i 860 Replacement KitsDescription Kit Number Vehicle Power Adapters Recommended Test Equipment and Tools Table A-3. Recommended Test Equipment and ToolsDescription Part Number Table A-4. Recommended Programming Equipment Recommended Programming EquipmentTable A-5. Recommended Software Name Part Number Description This page intentionally left blank Bcch Index QAM RSS Vselp @6880400P73@