Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip DCA-100SSVU operation manual Operation And Parts Manual, PARTS LIST NO. M3870300704F

Models: DCA-100SSVU

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OPERATION AND PARTS MANUAL

WHISPERWATTTM SERIES

MODEL DCA-100SSVU

60 Hz GENERATOR

PARTS LIST NO. M3870300704F

Revision #0 (11/05/07)

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES.

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Multiquip operation manual Operation And Parts Manual, PARTS LIST NO. M3870300704F, MODEL DCA-100SSVU, Hz GENERATOR

Contents

OPERATION AND PARTS MANUAL PARTS LIST NO. M3870300704FMODEL DCA-100SSVU WHISPERWATTTM SERIESPage NUMBER ON-HAND WHEN CALLING HERES HOW TO GET HELPSERVICE DEPARTMENT WARRANTYDEPARTMENTSpecification and part TABLE OF CONTENTSCOMPONENT DRAWINGS NOTEnumber are subject to change without noticeWhen ordering parts PARTS ORDERING PROCEDURESplease supply the following information Here’s how to get helpTable 1. Generator Specifications DCA-100SSVU— SPECIFICATIONSTable 2. Engine Specifications Power FactorTABLE 3. DIMENSIONS DCA-100SSVU— DIMENSIONS TOP, SIDE AND FRONTFigure 1. Dimensions Dimension ft. mmHAZARD SYMBOLS DCA-100SSVU— SAFETY MESSAGE ALERT SYMBOLSSAFETY MESSAGE ALERT SYMBOLS Whisperwatt GeneratorWARNING - ROTATING PARTS DCA-100SSVU— SAFETY MESSAGE ALERT SYMBOLSCAUTION - ACCIDENTAL STARTING CAUTION - OVER-SPEEDCONDITIONSDCA-100SSVU— RULES FOR SAFE OPERATION General SafetyDANGER - READTHIS MANUAL DCA-100SSVU— RULES FOR SAFE OPERATION Electrical SafetyGenerator Grounding DANGER - ELECTROCUTION HAZARDSBattery Safety Maintenance SafetyDANGER - EXPLOSION HAZARDS DCA-100SSVU— RULES FOR SAFE OPERATIONEmergencies Towing &Transporting SafetyDCA-100SSVU— RULES FOR SAFE OPERATION Figure 2. Generator Decals DCA-100SSVU— GENERATOR DECALSFigure 3. Generator Decals Cont inued DCA-100SSVU— GENERATOR DECALSFigure 4.Typical Generator Grounding Application DCA-100SSVU— INSTALLATIONOutdoor Installation DCA-100SSVU— INSTALLATIONIndoor Installation CAUTION - EXHAUST HAZARDGenerator DCA-100SSVU— GENERAL INFORMATIONEngine Operating Panel Generator Control PanelFigure 5. Major Components DCA-100SSVU— MAJOR COMPONENTSTable 4. Generator Major Components DESCRIPTIONNOTE PAGE Figure 6. Generator Control Panel DCA-100SSVU— GENERATOR CONTROL PANELFigure 7. Engine Operating Panel DCA-100SSVU— ENGINE OPERATING PANEL9.Auto On/Off Engine Controller MPEC – DCA-100SSVU— ENGINE OPERATING PANELFigure 8. Output Terminal Panel Output Terminal FamiliarizationOutput Terminal Panel Figure 9. G.F.C.I. Receptacle 100VAC GFCI ReceptaclesFigure 11. Voltage Regulator Control Knob Figure 10. 120/240V Twist-LockFigure 13. Connecting Loads Connecting LoadsOver Current Relay Figure 14. Over Current RelayTable 5. Power Factor By Load Single Phase LoadThree Phase Load DCA-100SSVU— LOAD APPLICATIONFigure 16. Voltage Selector Switch Voltage Selector SwitchVoltage Selector Switch Locking Button DCA-100SSVU— GENERATOR OUTPUTSFigure 17. Voltage Selector Switch How to Read the Output Terminal Gauges139V Three Phase Position DCA-100SSVU— GAUGE READING240/139VThree Phase Connections Three-PhasePositionSwitch 3Ø-208V/1Ø-120V Three-PhasePosition DCA-100SSVU— OUTPUT TERMINAL PANEL CONNECTIONS3Ø 480/277 Output Terminal Lug Voltages DCA-100SSVU— OUTPUT TERMINAL PANEL CONNECTIONS1Ø 240V/120V Output Terminal Lug Voltages Circuit Breakers DCA-100SSVU— SETUPLubrication Oil Fuel CheckWARNING - RESPIRATORY HAZARDS Refueling ProcedureFigure 33. Fueling the Generator Figure 32. Only Fill on Level GroundAir Cleaner Cleaning the RadiatorTable 12. Coolant Capacity Coolant Antifreeze/Summer Coolant/WaterBattery Cable Installation BatteryFigure 37. Battery Connections CAUTION - BATTERY SERVICING SAFETYManual Start-upProcedure DCA-100SSVU— GENERATOR START-UPPROCEDURE MANUALFigure 41. Engine Speed Switch Low Figure 42. MPEC Control Switch Manual PositionFigure 47. Voltage Adjust Control Knob Figure 50. Coolant Temperature GaugeFigure 45. Frequency Meter Hz Figure 46. VoltmeterCAUTION - BACKUP GENERATOR USE Starting Auto ModeFigure 54. Engine Speed Switch High Figure 55. MPEC Control Switch AUTONormal Shutdown Procedure DCA-100SSVU— GENERATOR SHUT-DOWNPROCEDURESEmergency Shutdown Procedure Figure 56. Engine Speed Switch LowTABLE 14. INSPECTION/MAINTENANCE DCA-100SSVU— MAINTENANCEAir Cleaner with Dust Indicator Service DailyAir Removal Cleaning the Fuel StrainerCheck Oil Level Replacing Oil FilterJacketWater Heater Power Connections Figure 56. Battery Charger &DCA-100SSVU— MAINTENANCE Trailer Maintenance DCA-100SSVU —TRAILERMAINTENANCEBrake Adjustment DCA-100SSVU —TRAILERMAINTENANCEBrakes Hydraulic Surge BrakesCAUTION - EYESIGHT HAZARD Tires/Wheels/Lug NutsTireWear/Inflation SuspensionLug Nut Torque Requirements DCA-100SSVU —TRAILERMAINTENANCEFigure 61. Wheel Lug Nuts Tightening Sequence Table 18. Tire Torque RequirementsFigure 62. Trailer/Towing Vehicle Wiring Diagram DCA-100SSVU —TRAILERWIRINGDIAGRAMFigure 63. Generator Wiring Diagram DCA-100SSVU— GENERATORWIRING DIAGRAMFigure 64. Engine Wiring Diagram DCA-100SSVU— ENGINEWIRING DIAGRAMTABLE 19. GENERATOR TROUBLESHOOTING DCA-100SSVU —TROUBLESHOOTINGGENERATORSYMPTOM POSSIBLE PROBLEMTABLE 20. ENGINE CONTROLLER TROUBLESHOOTING MPEC DCA-100SSVU —TROUBLESHOOTINGENGINE CONTROLLERSYMPTOM POSSIBLE PROBLEMPART NO. Column NO. ColumnQTY. Column REMARKS ColumnPart number on this Suggested Spare Parts list DCA-100SSVU— SUGGESTED SPARE PARTSGENERATOR ASSY DCA-100SSVU— GENERATOR ASSYPART NAME PART NOREMARK DCA-100SSVU— GENERATOR ASSYENGINE OPERATING PANEL ASSY DCA-100SSVU—ENGINE OPERATING PANEL ASSYDCA-100SSVU—ENGINE OPERATING PANEL ASSY REMARKSPART NO PART NAMECONTROL BOX ASSY. S/N 7800001~7800129 PART NO CONTROL BOX ASSY. S/N 7800001~7800129PART NAME REMARKSCONTROL BOX ASSY. CONT. S/N 7800001~7800129 PART NO CONTROL BOX ASSY. CONT. S/N 7800001~7800129PART NAME REMARKSCONTROL BOX ASSY. S/N 7800130~AND ABOVE PART NO CONTROL BOX ASSY. S/N 7800130~AND ABOVEPART NAME REMARKSCONTROL BOX ASSY. CONT. S/N 7800130~AND ABOVE PART NO CONTROL BOX ASSY. CONT. S/N 7800130~AND ABOVEPART NAME REMARKSENGINE AND RADIATOR ASSY DCA-100SSVU—ENGINE AND RADIATOR ASSYPART NO DCA-100SSVU—ENGINE AND RADIATOR ASSYPART NAME REMARKSOUTPUT TERMINAL ASSY DCA-100SSVU—OUTPUTTERMINAL ASSYPART NO DCA-100SSVU—OUTPUTTERMINAL ASSYPART NAME M3230700003ACTUATOR ASSY DCA-100SSVU— ACTUATOR ASSYACTUATOR ASSY DCA-100SSVU— ACTUATOR ASSYPART NO PART NAMEBATTERY ASSY DCA-100SSVU—BATTERY ASSYBATTERY ASSY DCA-100SSVU—BATTERY ASSYPART NO PART NAMEMUFFLER ASSY DCA-100SSVU—MUFFLER ASSYMUFFLER ASSY DCA-100SSVU—MUFFLER ASSYPART NO PART NAMEFUEL TANK ASSY DCA-100SSVU—FUELTANK ASSYFUEL TANK ASSY DCA-100SSVU—FUELTANK ASSYPART NO PART NAMEENCLOSURE ASSY DCA-100SSVU—ENCLOSURE ASSYENCLOSURE ASSY DCA-100SSVU—ENCLOSURE ASSYPART NO PART NAMEENCLOSURE ASSY. CONT DCA-100SSVU—ENCLOSURE ASSY. CONTENCLOSURE ASSY. CONT DCA-100SSVU—ENCLOSURE ASSY. CONTPART NO PART NAMERUBBER SEALS ASSY DCA-100SSVU—RUBBER SEALS ASSYRUBBER SEALS ASSY DCA-100SSVU—RUBBER SEALS ASSYPART NO PART NAMENAMEPLATE AND DECALS ASSY DCA-100SSVU—NAMEPLATE AND DECALS ASSYPART NO NAMEPLATE AND DECALS ASSYPART NAME DCA-100SSVU—NAMEPLATE AND DECALS ASSY NAMEPLATE AND DECALS ASSY DCA-100SSVU—NAMEPLATE AND DECALS ASSYPART NO PART NAMEPAYMENTTERMS SPECIAL EXPEDITING SERVICEFREIGHTPOLICY MINIMUMORDERNOTE PAGE NUMBER ON-HAND WHEN CALLING HERES HOW TO GET HELPSERVICE DEPARTMENT WARRANTYDEPARTMENT