Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip DCA-100SSVU operation manual

Models: DCA-100SSVU

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PAGE 2 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07)

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Contents

MODEL DCA-100SSVU PARTS LIST NO. M3870300704FOPERATION AND PARTS MANUAL WHISPERWATTTM SERIESPage SERVICE DEPARTMENT HERES HOW TO GET HELPNUMBER ON-HAND WHEN CALLING WARRANTYDEPARTMENTCOMPONENT DRAWINGS TABLE OF CONTENTSSpecification and part NOTEnumber are subject to change without noticeplease supply the following information PARTS ORDERING PROCEDURESWhen ordering parts Here’s how to get helpTable 2. Engine Specifications DCA-100SSVU— SPECIFICATIONSTable 1. Generator Specifications Power FactorFigure 1. Dimensions DCA-100SSVU— DIMENSIONS TOP, SIDE AND FRONTTABLE 3. DIMENSIONS Dimension ft. mmSAFETY MESSAGE ALERT SYMBOLS DCA-100SSVU— SAFETY MESSAGE ALERT SYMBOLSHAZARD SYMBOLS Whisperwatt GeneratorCAUTION - ACCIDENTAL STARTING DCA-100SSVU— SAFETY MESSAGE ALERT SYMBOLSWARNING - ROTATING PARTS CAUTION - OVER-SPEEDCONDITIONSDANGER - READTHIS MANUAL General SafetyDCA-100SSVU— RULES FOR SAFE OPERATION Generator Grounding Electrical SafetyDCA-100SSVU— RULES FOR SAFE OPERATION DANGER - ELECTROCUTION HAZARDSDANGER - EXPLOSION HAZARDS Maintenance SafetyBattery Safety DCA-100SSVU— RULES FOR SAFE OPERATIONDCA-100SSVU— RULES FOR SAFE OPERATION Towing &Transporting SafetyEmergencies DCA-100SSVU— GENERATOR DECALS Figure 2. Generator DecalsDCA-100SSVU— GENERATOR DECALS Figure 3. Generator Decals Cont inuedDCA-100SSVU— INSTALLATION Figure 4.Typical Generator Grounding ApplicationIndoor Installation DCA-100SSVU— INSTALLATIONOutdoor Installation CAUTION - EXHAUST HAZARDEngine Operating Panel DCA-100SSVU— GENERAL INFORMATIONGenerator Generator Control PanelTable 4. Generator Major Components DCA-100SSVU— MAJOR COMPONENTSFigure 5. Major Components DESCRIPTIONNOTE PAGE DCA-100SSVU— GENERATOR CONTROL PANEL Figure 6. Generator Control PanelDCA-100SSVU— ENGINE OPERATING PANEL Figure 7. Engine Operating PanelDCA-100SSVU— ENGINE OPERATING PANEL 9.Auto On/Off Engine Controller MPEC –Output Terminal Panel Output Terminal FamiliarizationFigure 8. Output Terminal Panel Figure 11. Voltage Regulator Control Knob 100VAC GFCI ReceptaclesFigure 9. G.F.C.I. Receptacle Figure 10. 120/240V Twist-LockOver Current Relay Connecting LoadsFigure 13. Connecting Loads Figure 14. Over Current RelayThree Phase Load Single Phase LoadTable 5. Power Factor By Load DCA-100SSVU— LOAD APPLICATIONVoltage Selector Switch Locking Button Voltage Selector SwitchFigure 16. Voltage Selector Switch DCA-100SSVU— GENERATOR OUTPUTS139V Three Phase Position How to Read the Output Terminal GaugesFigure 17. Voltage Selector Switch DCA-100SSVU— GAUGE READINGSwitch 3Ø-208V/1Ø-120V Three-PhasePosition Three-PhasePosition240/139VThree Phase Connections DCA-100SSVU— OUTPUT TERMINAL PANEL CONNECTIONS1Ø 240V/120V Output Terminal Lug Voltages DCA-100SSVU- OUTPUT TERMINAL PANEL CONNECTIONS3Ø 480/277 Output Terminal Lug Voltages Lubrication Oil DCA-100SSVU— SETUPCircuit Breakers Fuel CheckFigure 33. Fueling the Generator Refueling ProcedureWARNING - RESPIRATORY HAZARDS Figure 32. Only Fill on Level GroundTable 12. Coolant Capacity Cleaning the RadiatorAir Cleaner Coolant Antifreeze/Summer Coolant/WaterFigure 37. Battery Connections BatteryBattery Cable Installation CAUTION - BATTERY SERVICING SAFETYFigure 41. Engine Speed Switch Low DCA-100SSVU— GENERATOR START-UPPROCEDURE MANUALManual Start-upProcedure Figure 42. MPEC Control Switch Manual PositionFigure 45. Frequency Meter Hz Figure 47. Voltage Adjust Control KnobFigure 50. Coolant Temperature Gauge Figure 46. VoltmeterFigure 55. MPEC Control Switch AUTO CAUTION - BACKUP GENERATOR USEFigure 54. Engine Speed Switch High WARNING - AUTO MODE MAINTENANCEEmergency Shutdown Procedure DCA-100SSVU— GENERATOR SHUT-DOWNPROCEDURESNormal Shutdown Procedure Figure 56. Engine Speed Switch LowAir Cleaner with Dust Indicator DCA-100SSVU— MAINTENANCETABLE 14. INSPECTION/MAINTENANCE Service DailyCheck Oil Level Cleaning the Fuel StrainerAir Removal Replacing Oil FilterDCA-100SSVU— MAINTENANCE Figure 56. Battery Charger &JacketWater Heater Power Connections DCA-100SSVU —TRAILERMAINTENANCE Trailer MaintenanceBrakes DCA-100SSVU -TRAILERMAINTENANCEBrake Adjustment Hydraulic Surge BrakesTireWear/Inflation Tires/Wheels/Lug NutsCAUTION - EYESIGHT HAZARD SuspensionFigure 61. Wheel Lug Nuts Tightening Sequence DCA-100SSVU —TRAILERMAINTENANCELug Nut Torque Requirements Table 18. Tire Torque RequirementsDCA-100SSVU —TRAILERWIRINGDIAGRAM Figure 62. Trailer/Towing Vehicle Wiring DiagramDCA-100SSVU— GENERATORWIRING DIAGRAM Figure 63. Generator Wiring DiagramDCA-100SSVU— ENGINEWIRING DIAGRAM Figure 64. Engine Wiring DiagramSYMPTOM DCA-100SSVU —TROUBLESHOOTINGGENERATORTABLE 19. GENERATOR TROUBLESHOOTING POSSIBLE PROBLEMSYMPTOM DCA-100SSVU -TROUBLESHOOTINGENGINE CONTROLLERTABLE 20. ENGINE CONTROLLER TROUBLESHOOTING MPEC POSSIBLE PROBLEMQTY. Column NO. ColumnPART NO. Column REMARKS ColumnDCA-100SSVU— SUGGESTED SPARE PARTS Part number on this Suggested Spare Parts listDCA-100SSVU— GENERATOR ASSY GENERATOR ASSYREMARK PART NOPART NAME DCA-100SSVU— GENERATOR ASSYDCA-100SSVU—ENGINE OPERATING PANEL ASSY ENGINE OPERATING PANEL ASSYPART NO REMARKSDCA-100SSVU—ENGINE OPERATING PANEL ASSY PART NAMECONTROL BOX ASSY. S/N 7800001~7800129 PART NAME CONTROL BOX ASSY. S/N 7800001~7800129PART NO REMARKSCONTROL BOX ASSY. CONT. S/N 7800001~7800129 PART NAME CONTROL BOX ASSY. CONT. S/N 7800001~7800129PART NO REMARKSCONTROL BOX ASSY. S/N 7800130~AND ABOVE PART NAME CONTROL BOX ASSY. S/N 7800130~AND ABOVEPART NO REMARKSCONTROL BOX ASSY. CONT. S/N 7800130~AND ABOVE PART NAME CONTROL BOX ASSY. CONT. S/N 7800130~AND ABOVEPART NO REMARKSDCA-100SSVU—ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSYPART NAME DCA-100SSVU—ENGINE AND RADIATOR ASSYPART NO REMARKSDCA-100SSVU—OUTPUTTERMINAL ASSY OUTPUT TERMINAL ASSYPART NAME DCA-100SSVU—OUTPUTTERMINAL ASSYPART NO M3230700003DCA-100SSVU— ACTUATOR ASSY ACTUATOR ASSYPART NO DCA-100SSVU- ACTUATOR ASSYACTUATOR ASSY PART NAMEDCA-100SSVU—BATTERY ASSY BATTERY ASSYPART NO DCA-100SSVU—BATTERY ASSYBATTERY ASSY PART NAMEDCA-100SSVU—MUFFLER ASSY MUFFLER ASSYPART NO DCA-100SSVU—MUFFLER ASSYMUFFLER ASSY PART NAMEDCA-100SSVU—FUELTANK ASSY FUEL TANK ASSYPART NO DCA-100SSVU—FUELTANK ASSYFUEL TANK ASSY PART NAMEDCA-100SSVU—ENCLOSURE ASSY ENCLOSURE ASSYPART NO DCA-100SSVU—ENCLOSURE ASSYENCLOSURE ASSY PART NAMEDCA-100SSVU—ENCLOSURE ASSY. CONT ENCLOSURE ASSY. CONTPART NO DCA-100SSVU—ENCLOSURE ASSY. CONTENCLOSURE ASSY. CONT PART NAMEDCA-100SSVU—RUBBER SEALS ASSY RUBBER SEALS ASSYPART NO DCA-100SSVU—RUBBER SEALS ASSYRUBBER SEALS ASSY PART NAMEDCA-100SSVU—NAMEPLATE AND DECALS ASSY NAMEPLATE AND DECALS ASSYPART NAME NAMEPLATE AND DECALS ASSYPART NO DCA-100SSVU—NAMEPLATE AND DECALS ASSY PART NO DCA-100SSVU—NAMEPLATE AND DECALS ASSYNAMEPLATE AND DECALS ASSY PART NAMEFREIGHTPOLICY SPECIAL EXPEDITING SERVICEPAYMENTTERMS MINIMUMORDERNOTE PAGE SERVICE DEPARTMENT HERES HOW TO GET HELPNUMBER ON-HAND WHEN CALLING WARRANTYDEPARTMENT