Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip DCA-100SSVU operation manual CONTROL BOX ASSY. CONT. S/N 7800001~7800129

Models: DCA-100SSVU

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CONTROL BOX ASSY. (CONT. S/N 7800001~7800129)

DCA-100SSVU— CONTROL BOX ASSY. (S/N 78000001~78000129)

CONTROL BOX ASSY. (CONT. S/N 7800001~7800129)

PAGE 60 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07)

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Multiquip DCA-100SSVU operation manual CONTROL BOX ASSY. CONT. S/N 7800001~7800129

Contents

PARTS LIST NO. M3870300704F OPERATION AND PARTS MANUALMODEL DCA-100SSVU WHISPERWATTTM SERIESPage HERES HOW TO GET HELP NUMBER ON-HAND WHEN CALLINGSERVICE DEPARTMENT WARRANTYDEPARTMENTTABLE OF CONTENTS Specification and partCOMPONENT DRAWINGS NOTEnumber are subject to change without noticePARTS ORDERING PROCEDURES When ordering partsplease supply the following information Here’s how to get helpDCA-100SSVU— SPECIFICATIONS Table 1. Generator SpecificationsTable 2. Engine Specifications Power FactorDCA-100SSVU— DIMENSIONS TOP, SIDE AND FRONT TABLE 3. DIMENSIONSFigure 1. Dimensions Dimension ft. mmDCA-100SSVU— SAFETY MESSAGE ALERT SYMBOLS HAZARD SYMBOLSSAFETY MESSAGE ALERT SYMBOLS Whisperwatt GeneratorDCA-100SSVU— SAFETY MESSAGE ALERT SYMBOLS WARNING - ROTATING PARTSCAUTION - ACCIDENTAL STARTING CAUTION - OVER-SPEEDCONDITIONSGeneral Safety DCA-100SSVU— RULES FOR SAFE OPERATIONDANGER - READTHIS MANUAL Electrical Safety DCA-100SSVU— RULES FOR SAFE OPERATIONGenerator Grounding DANGER - ELECTROCUTION HAZARDSMaintenance Safety Battery SafetyDANGER - EXPLOSION HAZARDS DCA-100SSVU— RULES FOR SAFE OPERATIONTowing &Transporting Safety EmergenciesDCA-100SSVU— RULES FOR SAFE OPERATION DCA-100SSVU— GENERATOR DECALS Figure 2. Generator DecalsDCA-100SSVU— GENERATOR DECALS Figure 3. Generator Decals Cont inuedDCA-100SSVU— INSTALLATION Figure 4.Typical Generator Grounding ApplicationDCA-100SSVU— INSTALLATION Outdoor InstallationIndoor Installation CAUTION - EXHAUST HAZARDDCA-100SSVU— GENERAL INFORMATION GeneratorEngine Operating Panel Generator Control PanelDCA-100SSVU— MAJOR COMPONENTS Figure 5. Major ComponentsTable 4. Generator Major Components DESCRIPTIONNOTE PAGE DCA-100SSVU— GENERATOR CONTROL PANEL Figure 6. Generator Control PanelDCA-100SSVU— ENGINE OPERATING PANEL Figure 7. Engine Operating PanelDCA-100SSVU— ENGINE OPERATING PANEL 9.Auto On/Off Engine Controller MPEC –Output Terminal Familiarization Figure 8. Output Terminal PanelOutput Terminal Panel 100VAC GFCI Receptacles Figure 9. G.F.C.I. ReceptacleFigure 11. Voltage Regulator Control Knob Figure 10. 120/240V Twist-LockConnecting Loads Figure 13. Connecting LoadsOver Current Relay Figure 14. Over Current RelaySingle Phase Load Table 5. Power Factor By LoadThree Phase Load DCA-100SSVU— LOAD APPLICATIONVoltage Selector Switch Figure 16. Voltage Selector SwitchVoltage Selector Switch Locking Button DCA-100SSVU— GENERATOR OUTPUTSHow to Read the Output Terminal Gauges Figure 17. Voltage Selector Switch139V Three Phase Position DCA-100SSVU— GAUGE READINGThree-PhasePosition 240/139VThree Phase ConnectionsSwitch 3Ø-208V/1Ø-120V Three-PhasePosition DCA-100SSVU— OUTPUT TERMINAL PANEL CONNECTIONSDCA-100SSVU— OUTPUT TERMINAL PANEL CONNECTIONS 3Ø 480/277 Output Terminal Lug Voltages1Ø 240V/120V Output Terminal Lug Voltages DCA-100SSVU— SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure WARNING - RESPIRATORY HAZARDSFigure 33. Fueling the Generator Figure 32. Only Fill on Level GroundCleaning the Radiator Air CleanerTable 12. Coolant Capacity Coolant Antifreeze/Summer Coolant/WaterBattery Battery Cable InstallationFigure 37. Battery Connections CAUTION - BATTERY SERVICING SAFETYDCA-100SSVU— GENERATOR START-UPPROCEDURE MANUAL Manual Start-upProcedureFigure 41. Engine Speed Switch Low Figure 42. MPEC Control Switch Manual PositionFigure 50. Coolant Temperature Gauge Figure 47. Voltage Adjust Control KnobFigure 45. Frequency Meter Hz Figure 46. VoltmeterStarting Auto Mode CAUTION - BACKUP GENERATOR USEFigure 54. Engine Speed Switch High Figure 55. MPEC Control Switch AUTODCA-100SSVU— GENERATOR SHUT-DOWNPROCEDURES Normal Shutdown ProcedureEmergency Shutdown Procedure Figure 56. Engine Speed Switch LowDCA-100SSVU— MAINTENANCE TABLE 14. INSPECTION/MAINTENANCEAir Cleaner with Dust Indicator Service DailyCleaning the Fuel Strainer Air RemovalCheck Oil Level Replacing Oil FilterFigure 56. Battery Charger & JacketWater Heater Power ConnectionsDCA-100SSVU— MAINTENANCE DCA-100SSVU —TRAILERMAINTENANCE Trailer MaintenanceDCA-100SSVU —TRAILERMAINTENANCE Brake AdjustmentBrakes Hydraulic Surge BrakesTires/Wheels/Lug Nuts CAUTION - EYESIGHT HAZARDTireWear/Inflation SuspensionDCA-100SSVU —TRAILERMAINTENANCE Lug Nut Torque RequirementsFigure 61. Wheel Lug Nuts Tightening Sequence Table 18. Tire Torque RequirementsDCA-100SSVU —TRAILERWIRINGDIAGRAM Figure 62. Trailer/Towing Vehicle Wiring DiagramDCA-100SSVU— GENERATORWIRING DIAGRAM Figure 63. Generator Wiring DiagramDCA-100SSVU— ENGINEWIRING DIAGRAM Figure 64. Engine Wiring DiagramDCA-100SSVU —TROUBLESHOOTINGGENERATOR TABLE 19. GENERATOR TROUBLESHOOTINGSYMPTOM POSSIBLE PROBLEMDCA-100SSVU —TROUBLESHOOTINGENGINE CONTROLLER TABLE 20. ENGINE CONTROLLER TROUBLESHOOTING MPECSYMPTOM POSSIBLE PROBLEMNO. Column PART NO. ColumnQTY. Column REMARKS ColumnDCA-100SSVU— SUGGESTED SPARE PARTS Part number on this Suggested Spare Parts listDCA-100SSVU— GENERATOR ASSY GENERATOR ASSYPART NO PART NAMEREMARK DCA-100SSVU— GENERATOR ASSYDCA-100SSVU—ENGINE OPERATING PANEL ASSY ENGINE OPERATING PANEL ASSYREMARKS DCA-100SSVU—ENGINE OPERATING PANEL ASSYPART NO PART NAMECONTROL BOX ASSY. S/N 7800001~7800129 CONTROL BOX ASSY. S/N 7800001~7800129 PART NOPART NAME REMARKSCONTROL BOX ASSY. CONT. S/N 7800001~7800129 CONTROL BOX ASSY. CONT. S/N 7800001~7800129 PART NOPART NAME REMARKSCONTROL BOX ASSY. S/N 7800130~AND ABOVE CONTROL BOX ASSY. S/N 7800130~AND ABOVE PART NOPART NAME REMARKSCONTROL BOX ASSY. CONT. S/N 7800130~AND ABOVE CONTROL BOX ASSY. CONT. S/N 7800130~AND ABOVE PART NOPART NAME REMARKSDCA-100SSVU—ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSYDCA-100SSVU—ENGINE AND RADIATOR ASSY PART NOPART NAME REMARKSDCA-100SSVU—OUTPUTTERMINAL ASSY OUTPUT TERMINAL ASSYDCA-100SSVU—OUTPUTTERMINAL ASSY PART NOPART NAME M3230700003DCA-100SSVU— ACTUATOR ASSY ACTUATOR ASSYDCA-100SSVU— ACTUATOR ASSY ACTUATOR ASSYPART NO PART NAMEDCA-100SSVU—BATTERY ASSY BATTERY ASSYDCA-100SSVU—BATTERY ASSY BATTERY ASSYPART NO PART NAMEDCA-100SSVU—MUFFLER ASSY MUFFLER ASSYDCA-100SSVU—MUFFLER ASSY MUFFLER ASSYPART NO PART NAMEDCA-100SSVU—FUELTANK ASSY FUEL TANK ASSYDCA-100SSVU—FUELTANK ASSY FUEL TANK ASSYPART NO PART NAMEDCA-100SSVU—ENCLOSURE ASSY ENCLOSURE ASSYDCA-100SSVU—ENCLOSURE ASSY ENCLOSURE ASSYPART NO PART NAMEDCA-100SSVU—ENCLOSURE ASSY. CONT ENCLOSURE ASSY. CONTDCA-100SSVU—ENCLOSURE ASSY. CONT ENCLOSURE ASSY. CONTPART NO PART NAMEDCA-100SSVU—RUBBER SEALS ASSY RUBBER SEALS ASSYDCA-100SSVU—RUBBER SEALS ASSY RUBBER SEALS ASSYPART NO PART NAMEDCA-100SSVU—NAMEPLATE AND DECALS ASSY NAMEPLATE AND DECALS ASSYNAMEPLATE AND DECALS ASSY PART NOPART NAME DCA-100SSVU—NAMEPLATE AND DECALS ASSY DCA-100SSVU—NAMEPLATE AND DECALS ASSY NAMEPLATE AND DECALS ASSYPART NO PART NAMESPECIAL EXPEDITING SERVICE PAYMENTTERMSFREIGHTPOLICY MINIMUMORDERNOTE PAGE HERES HOW TO GET HELP NUMBER ON-HAND WHEN CALLINGSERVICE DEPARTMENT WARRANTYDEPARTMENT