Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip operation manual DCA-100SSVU- ACTUATOR ASSY, Actuator Assy, Part No, Part Name

Models: DCA-100SSVU

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DCA-100SSVU — ACTUATOR ASSY.

ACTUATOR ASSY.
NO	PART NO	PART NAME	QTY.	REMARKS
1	0602150070	ACTUATOR	1
2	M3354200004	ACTUATOR BRACKET	1
3	0021108020	FLAT HEAD SCREW	2
4	0014208035	HEX SOCKET HEAD CAP SCREW	1
4A	0030008000	HEX NUT	1
4B	0040008000	WASHER, LOCK	1
4C	0041208000	WASHER, FLAT	2
5	0014208035	HEX SOCKET HEAD CAP SCREW	1
5A	0041208000	WASHER, FLAT	1
6	M3354300404	THROTTLE THREAD	1
7	0602180290	ROD END	2
8	0038202000	HEX NUT	2
9	M3351800004	COLLAR	1
10	0041208000	PLAIN WASHER	3
11	0010106040	HEX HEAD BOLT	1
12	0030006000	HEX NUT	2
13	0041206000	WASHER, FLAT	3
14	0017106025	HEX HEAD BOLT	1

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 71

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Multiquip operation manual DCA-100SSVU- ACTUATOR ASSY, Actuator Assy, Part No, Part Name

Contents

WHISPERWATTTM SERIES PARTS LIST NO. M3870300704FOPERATION AND PARTS MANUAL MODEL DCA-100SSVUPage WARRANTYDEPARTMENT HERES HOW TO GET HELPNUMBER ON-HAND WHEN CALLING SERVICE DEPARTMENTNOTEnumber are subject to change without notice TABLE OF CONTENTSSpecification and part COMPONENT DRAWINGSHere’s how to get help PARTS ORDERING PROCEDURESWhen ordering parts please supply the following informationPower Factor DCA-100SSVU— SPECIFICATIONSTable 1. Generator Specifications Table 2. Engine SpecificationsDimension ft. mm DCA-100SSVU— DIMENSIONS TOP, SIDE AND FRONTTABLE 3. DIMENSIONS Figure 1. DimensionsWhisperwatt Generator DCA-100SSVU— SAFETY MESSAGE ALERT SYMBOLSHAZARD SYMBOLS SAFETY MESSAGE ALERT SYMBOLSCAUTION - OVER-SPEEDCONDITIONS DCA-100SSVU— SAFETY MESSAGE ALERT SYMBOLSWARNING - ROTATING PARTS CAUTION - ACCIDENTAL STARTINGDANGER - READTHIS MANUAL General SafetyDCA-100SSVU— RULES FOR SAFE OPERATION DANGER - ELECTROCUTION HAZARDS Electrical SafetyDCA-100SSVU— RULES FOR SAFE OPERATION Generator GroundingDCA-100SSVU— RULES FOR SAFE OPERATION Maintenance SafetyBattery Safety DANGER - EXPLOSION HAZARDSDCA-100SSVU— RULES FOR SAFE OPERATION Towing &Transporting SafetyEmergencies Figure 2. Generator Decals DCA-100SSVU— GENERATOR DECALSFigure 3. Generator Decals Cont inued DCA-100SSVU— GENERATOR DECALSFigure 4.Typical Generator Grounding Application DCA-100SSVU— INSTALLATIONCAUTION - EXHAUST HAZARD DCA-100SSVU— INSTALLATIONOutdoor Installation Indoor InstallationGenerator Control Panel DCA-100SSVU— GENERAL INFORMATIONGenerator Engine Operating PanelDESCRIPTION DCA-100SSVU— MAJOR COMPONENTSFigure 5. Major Components Table 4. Generator Major ComponentsNOTE PAGE Figure 6. Generator Control Panel DCA-100SSVU— GENERATOR CONTROL PANELFigure 7. Engine Operating Panel DCA-100SSVU— ENGINE OPERATING PANEL9.Auto On/Off Engine Controller MPEC – DCA-100SSVU— ENGINE OPERATING PANELOutput Terminal Panel Output Terminal FamiliarizationFigure 8. Output Terminal Panel Figure 10. 120/240V Twist-Lock 100VAC GFCI ReceptaclesFigure 9. G.F.C.I. Receptacle Figure 11. Voltage Regulator Control KnobFigure 14. Over Current Relay Connecting LoadsFigure 13. Connecting Loads Over Current RelayDCA-100SSVU— LOAD APPLICATION Single Phase LoadTable 5. Power Factor By Load Three Phase LoadDCA-100SSVU— GENERATOR OUTPUTS Voltage Selector SwitchFigure 16. Voltage Selector Switch Voltage Selector Switch Locking ButtonDCA-100SSVU— GAUGE READING How to Read the Output Terminal GaugesFigure 17. Voltage Selector Switch 139V Three Phase PositionDCA-100SSVU— OUTPUT TERMINAL PANEL CONNECTIONS Three-PhasePosition240/139VThree Phase Connections Switch 3Ø-208V/1Ø-120V Three-PhasePosition1Ø 240V/120V Output Terminal Lug Voltages DCA-100SSVU- OUTPUT TERMINAL PANEL CONNECTIONS3Ø 480/277 Output Terminal Lug Voltages Fuel Check DCA-100SSVU— SETUPCircuit Breakers Lubrication OilFigure 32. Only Fill on Level Ground Refueling ProcedureWARNING - RESPIRATORY HAZARDS Figure 33. Fueling the GeneratorCoolant Antifreeze/Summer Coolant/Water Cleaning the RadiatorAir Cleaner Table 12. Coolant CapacityCAUTION - BATTERY SERVICING SAFETY BatteryBattery Cable Installation Figure 37. Battery ConnectionsFigure 42. MPEC Control Switch Manual Position DCA-100SSVU— GENERATOR START-UPPROCEDURE MANUALManual Start-upProcedure Figure 41. Engine Speed Switch LowFigure 46. Voltmeter Figure 47. Voltage Adjust Control KnobFigure 50. Coolant Temperature Gauge Figure 45. Frequency Meter HzWARNING - AUTO MODE MAINTENANCE CAUTION - BACKUP GENERATOR USEFigure 54. Engine Speed Switch High Figure 55. MPEC Control Switch AUTOFigure 56. Engine Speed Switch Low DCA-100SSVU— GENERATOR SHUT-DOWNPROCEDURESNormal Shutdown Procedure Emergency Shutdown ProcedureService Daily DCA-100SSVU— MAINTENANCETABLE 14. INSPECTION/MAINTENANCE Air Cleaner with Dust IndicatorReplacing Oil Filter Cleaning the Fuel StrainerAir Removal Check Oil LevelDCA-100SSVU— MAINTENANCE Figure 56. Battery Charger &JacketWater Heater Power Connections Trailer Maintenance DCA-100SSVU —TRAILERMAINTENANCEHydraulic Surge Brakes DCA-100SSVU -TRAILERMAINTENANCEBrake Adjustment BrakesSuspension Tires/Wheels/Lug NutsCAUTION - EYESIGHT HAZARD TireWear/InflationTable 18. Tire Torque Requirements DCA-100SSVU —TRAILERMAINTENANCELug Nut Torque Requirements Figure 61. Wheel Lug Nuts Tightening SequenceFigure 62. Trailer/Towing Vehicle Wiring Diagram DCA-100SSVU —TRAILERWIRINGDIAGRAMFigure 63. Generator Wiring Diagram DCA-100SSVU— GENERATORWIRING DIAGRAMFigure 64. Engine Wiring Diagram DCA-100SSVU— ENGINEWIRING DIAGRAMPOSSIBLE PROBLEM DCA-100SSVU —TROUBLESHOOTINGGENERATORTABLE 19. GENERATOR TROUBLESHOOTING SYMPTOMPOSSIBLE PROBLEM DCA-100SSVU -TROUBLESHOOTINGENGINE CONTROLLERTABLE 20. ENGINE CONTROLLER TROUBLESHOOTING MPEC SYMPTOMREMARKS Column NO. ColumnPART NO. Column QTY. ColumnPart number on this Suggested Spare Parts list DCA-100SSVU— SUGGESTED SPARE PARTSGENERATOR ASSY DCA-100SSVU— GENERATOR ASSYDCA-100SSVU— GENERATOR ASSY PART NOPART NAME REMARKENGINE OPERATING PANEL ASSY DCA-100SSVU—ENGINE OPERATING PANEL ASSYPART NAME REMARKSDCA-100SSVU—ENGINE OPERATING PANEL ASSY PART NOCONTROL BOX ASSY. S/N 7800001~7800129 REMARKS CONTROL BOX ASSY. S/N 7800001~7800129PART NO PART NAMECONTROL BOX ASSY. CONT. S/N 7800001~7800129 REMARKS CONTROL BOX ASSY. CONT. S/N 7800001~7800129PART NO PART NAMECONTROL BOX ASSY. S/N 7800130~AND ABOVE REMARKS CONTROL BOX ASSY. S/N 7800130~AND ABOVEPART NO PART NAMECONTROL BOX ASSY. CONT. S/N 7800130~AND ABOVE REMARKS CONTROL BOX ASSY. CONT. S/N 7800130~AND ABOVEPART NO PART NAMEENGINE AND RADIATOR ASSY DCA-100SSVU—ENGINE AND RADIATOR ASSYREMARKS DCA-100SSVU—ENGINE AND RADIATOR ASSYPART NO PART NAMEOUTPUT TERMINAL ASSY DCA-100SSVU—OUTPUTTERMINAL ASSYM3230700003 DCA-100SSVU—OUTPUTTERMINAL ASSYPART NO PART NAMEACTUATOR ASSY DCA-100SSVU— ACTUATOR ASSYPART NAME DCA-100SSVU- ACTUATOR ASSYACTUATOR ASSY PART NOBATTERY ASSY DCA-100SSVU—BATTERY ASSYPART NAME DCA-100SSVU—BATTERY ASSYBATTERY ASSY PART NOMUFFLER ASSY DCA-100SSVU—MUFFLER ASSYPART NAME DCA-100SSVU—MUFFLER ASSYMUFFLER ASSY PART NOFUEL TANK ASSY DCA-100SSVU—FUELTANK ASSYPART NAME DCA-100SSVU—FUELTANK ASSYFUEL TANK ASSY PART NOENCLOSURE ASSY DCA-100SSVU—ENCLOSURE ASSYPART NAME DCA-100SSVU—ENCLOSURE ASSYENCLOSURE ASSY PART NOENCLOSURE ASSY. CONT DCA-100SSVU—ENCLOSURE ASSY. CONTPART NAME DCA-100SSVU—ENCLOSURE ASSY. CONTENCLOSURE ASSY. CONT PART NORUBBER SEALS ASSY DCA-100SSVU—RUBBER SEALS ASSYPART NAME DCA-100SSVU—RUBBER SEALS ASSYRUBBER SEALS ASSY PART NONAMEPLATE AND DECALS ASSY DCA-100SSVU—NAMEPLATE AND DECALS ASSYPART NAME NAMEPLATE AND DECALS ASSYPART NO DCA-100SSVU—NAMEPLATE AND DECALS ASSY PART NAME DCA-100SSVU—NAMEPLATE AND DECALS ASSYNAMEPLATE AND DECALS ASSY PART NOMINIMUMORDER SPECIAL EXPEDITING SERVICEPAYMENTTERMS FREIGHTPOLICYNOTE PAGE WARRANTYDEPARTMENT HERES HOW TO GET HELPNUMBER ON-HAND WHEN CALLING SERVICE DEPARTMENT