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operation manual DCA-100SSVU— ENGINE OPERATING PANEL, Engine Operating Panel
Models:
DCA-100SSVU
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Troubleshooting
Specs
Install
Parts list
DCA-100SSVU —TRAILERWIRINGDIAGRAM
Warranty
Dimension
Maintenance
Connecting Loads
Symptom
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DCA-100SSVU
— ENGINE OPERATING PANEL
Figure 7. Engine Operating Panel
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DCA-100SSVU—
OPERATION AND PARTS MANUAL — REV. #0 (11/05/07)
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Contents
MODEL DCA-100SSVU
PARTS LIST NO. M3870300704F
OPERATION AND PARTS MANUAL
WHISPERWATTTM SERIES
Page
SERVICE DEPARTMENT
HERES HOW TO GET HELP
NUMBER ON-HAND WHEN CALLING
WARRANTYDEPARTMENT
COMPONENT DRAWINGS
TABLE OF CONTENTS
Specification and part
NOTEnumber are subject to change without notice
please supply the following information
PARTS ORDERING PROCEDURES
When ordering parts
Here’s how to get help
Table 2. Engine Specifications
DCA-100SSVU— SPECIFICATIONS
Table 1. Generator Specifications
Power Factor
Figure 1. Dimensions
DCA-100SSVU— DIMENSIONS TOP, SIDE AND FRONT
TABLE 3. DIMENSIONS
Dimension ft. mm
SAFETY MESSAGE ALERT SYMBOLS
DCA-100SSVU— SAFETY MESSAGE ALERT SYMBOLS
HAZARD SYMBOLS
Whisperwatt Generator
CAUTION - ACCIDENTAL STARTING
DCA-100SSVU— SAFETY MESSAGE ALERT SYMBOLS
WARNING - ROTATING PARTS
CAUTION - OVER-SPEEDCONDITIONS
DCA-100SSVU— RULES FOR SAFE OPERATION
General Safety
DANGER - READTHIS MANUAL
Generator Grounding
Electrical Safety
DCA-100SSVU— RULES FOR SAFE OPERATION
DANGER - ELECTROCUTION HAZARDS
DANGER - EXPLOSION HAZARDS
Maintenance Safety
Battery Safety
DCA-100SSVU— RULES FOR SAFE OPERATION
Emergencies
Towing &Transporting Safety
DCA-100SSVU— RULES FOR SAFE OPERATION
DCA-100SSVU— GENERATOR DECALS
Figure 2. Generator Decals
DCA-100SSVU— GENERATOR DECALS
Figure 3. Generator Decals Cont inued
DCA-100SSVU— INSTALLATION
Figure 4.Typical Generator Grounding Application
Indoor Installation
DCA-100SSVU— INSTALLATION
Outdoor Installation
CAUTION - EXHAUST HAZARD
Engine Operating Panel
DCA-100SSVU— GENERAL INFORMATION
Generator
Generator Control Panel
Table 4. Generator Major Components
DCA-100SSVU— MAJOR COMPONENTS
Figure 5. Major Components
DESCRIPTION
NOTE PAGE
DCA-100SSVU— GENERATOR CONTROL PANEL
Figure 6. Generator Control Panel
DCA-100SSVU— ENGINE OPERATING PANEL
Figure 7. Engine Operating Panel
DCA-100SSVU— ENGINE OPERATING PANEL
9.Auto On/Off Engine Controller MPEC –
Figure 8. Output Terminal Panel
Output Terminal Familiarization
Output Terminal Panel
Figure 11. Voltage Regulator Control Knob
100VAC GFCI Receptacles
Figure 9. G.F.C.I. Receptacle
Figure 10. 120/240V Twist-Lock
Over Current Relay
Connecting Loads
Figure 13. Connecting Loads
Figure 14. Over Current Relay
Three Phase Load
Single Phase Load
Table 5. Power Factor By Load
DCA-100SSVU— LOAD APPLICATION
Voltage Selector Switch Locking Button
Voltage Selector Switch
Figure 16. Voltage Selector Switch
DCA-100SSVU— GENERATOR OUTPUTS
139V Three Phase Position
How to Read the Output Terminal Gauges
Figure 17. Voltage Selector Switch
DCA-100SSVU— GAUGE READING
Switch 3Ø-208V/1Ø-120V Three-PhasePosition
Three-PhasePosition
240/139VThree Phase Connections
DCA-100SSVU— OUTPUT TERMINAL PANEL CONNECTIONS
3Ø 480/277 Output Terminal Lug Voltages
DCA-100SSVU— OUTPUT TERMINAL PANEL CONNECTIONS
1Ø 240V/120V Output Terminal Lug Voltages
Lubrication Oil
DCA-100SSVU— SETUP
Circuit Breakers
Fuel Check
Figure 33. Fueling the Generator
Refueling Procedure
WARNING - RESPIRATORY HAZARDS
Figure 32. Only Fill on Level Ground
Table 12. Coolant Capacity
Cleaning the Radiator
Air Cleaner
Coolant Antifreeze/Summer Coolant/Water
Figure 37. Battery Connections
Battery
Battery Cable Installation
CAUTION - BATTERY SERVICING SAFETY
Figure 41. Engine Speed Switch Low
DCA-100SSVU— GENERATOR START-UPPROCEDURE MANUAL
Manual Start-upProcedure
Figure 42. MPEC Control Switch Manual Position
Figure 45. Frequency Meter Hz
Figure 50. Coolant Temperature Gauge
Figure 47. Voltage Adjust Control Knob
Figure 46. Voltmeter
Figure 54. Engine Speed Switch High
Starting Auto Mode
CAUTION - BACKUP GENERATOR USE
Figure 55. MPEC Control Switch AUTO
Emergency Shutdown Procedure
DCA-100SSVU— GENERATOR SHUT-DOWNPROCEDURES
Normal Shutdown Procedure
Figure 56. Engine Speed Switch Low
Air Cleaner with Dust Indicator
DCA-100SSVU— MAINTENANCE
TABLE 14. INSPECTION/MAINTENANCE
Service Daily
Check Oil Level
Cleaning the Fuel Strainer
Air Removal
Replacing Oil Filter
JacketWater Heater Power Connections
Figure 56. Battery Charger &
DCA-100SSVU— MAINTENANCE
DCA-100SSVU —TRAILERMAINTENANCE
Trailer Maintenance
Brakes
DCA-100SSVU —TRAILERMAINTENANCE
Brake Adjustment
Hydraulic Surge Brakes
TireWear/Inflation
Tires/Wheels/Lug Nuts
CAUTION - EYESIGHT HAZARD
Suspension
Figure 61. Wheel Lug Nuts Tightening Sequence
DCA-100SSVU —TRAILERMAINTENANCE
Lug Nut Torque Requirements
Table 18. Tire Torque Requirements
DCA-100SSVU —TRAILERWIRINGDIAGRAM
Figure 62. Trailer/Towing Vehicle Wiring Diagram
DCA-100SSVU— GENERATORWIRING DIAGRAM
Figure 63. Generator Wiring Diagram
DCA-100SSVU— ENGINEWIRING DIAGRAM
Figure 64. Engine Wiring Diagram
SYMPTOM
DCA-100SSVU —TROUBLESHOOTINGGENERATOR
TABLE 19. GENERATOR TROUBLESHOOTING
POSSIBLE PROBLEM
SYMPTOM
DCA-100SSVU —TROUBLESHOOTINGENGINE CONTROLLER
TABLE 20. ENGINE CONTROLLER TROUBLESHOOTING MPEC
POSSIBLE PROBLEM
QTY. Column
NO. Column
PART NO. Column
REMARKS Column
DCA-100SSVU— SUGGESTED SPARE PARTS
Part number on this Suggested Spare Parts list
DCA-100SSVU— GENERATOR ASSY
GENERATOR ASSY
REMARK
PART NO
PART NAME
DCA-100SSVU— GENERATOR ASSY
DCA-100SSVU—ENGINE OPERATING PANEL ASSY
ENGINE OPERATING PANEL ASSY
PART NO
REMARKS
DCA-100SSVU—ENGINE OPERATING PANEL ASSY
PART NAME
CONTROL BOX ASSY. S/N 7800001~7800129
PART NAME
CONTROL BOX ASSY. S/N 7800001~7800129
PART NO
REMARKS
CONTROL BOX ASSY. CONT. S/N 7800001~7800129
PART NAME
CONTROL BOX ASSY. CONT. S/N 7800001~7800129
PART NO
REMARKS
CONTROL BOX ASSY. S/N 7800130~AND ABOVE
PART NAME
CONTROL BOX ASSY. S/N 7800130~AND ABOVE
PART NO
REMARKS
CONTROL BOX ASSY. CONT. S/N 7800130~AND ABOVE
PART NAME
CONTROL BOX ASSY. CONT. S/N 7800130~AND ABOVE
PART NO
REMARKS
DCA-100SSVU—ENGINE AND RADIATOR ASSY
ENGINE AND RADIATOR ASSY
PART NAME
DCA-100SSVU—ENGINE AND RADIATOR ASSY
PART NO
REMARKS
DCA-100SSVU—OUTPUTTERMINAL ASSY
OUTPUT TERMINAL ASSY
PART NAME
DCA-100SSVU—OUTPUTTERMINAL ASSY
PART NO
M3230700003
DCA-100SSVU— ACTUATOR ASSY
ACTUATOR ASSY
PART NO
DCA-100SSVU— ACTUATOR ASSY
ACTUATOR ASSY
PART NAME
DCA-100SSVU—BATTERY ASSY
BATTERY ASSY
PART NO
DCA-100SSVU—BATTERY ASSY
BATTERY ASSY
PART NAME
DCA-100SSVU—MUFFLER ASSY
MUFFLER ASSY
PART NO
DCA-100SSVU—MUFFLER ASSY
MUFFLER ASSY
PART NAME
DCA-100SSVU—FUELTANK ASSY
FUEL TANK ASSY
PART NO
DCA-100SSVU—FUELTANK ASSY
FUEL TANK ASSY
PART NAME
DCA-100SSVU—ENCLOSURE ASSY
ENCLOSURE ASSY
PART NO
DCA-100SSVU—ENCLOSURE ASSY
ENCLOSURE ASSY
PART NAME
DCA-100SSVU—ENCLOSURE ASSY. CONT
ENCLOSURE ASSY. CONT
PART NO
DCA-100SSVU—ENCLOSURE ASSY. CONT
ENCLOSURE ASSY. CONT
PART NAME
DCA-100SSVU—RUBBER SEALS ASSY
RUBBER SEALS ASSY
PART NO
DCA-100SSVU—RUBBER SEALS ASSY
RUBBER SEALS ASSY
PART NAME
DCA-100SSVU—NAMEPLATE AND DECALS ASSY
NAMEPLATE AND DECALS ASSY
PART NO
NAMEPLATE AND DECALS ASSY
PART NAME
DCA-100SSVU—NAMEPLATE AND DECALS ASSY
PART NO
DCA-100SSVU—NAMEPLATE AND DECALS ASSY
NAMEPLATE AND DECALS ASSY
PART NAME
FREIGHTPOLICY
SPECIAL EXPEDITING SERVICE
PAYMENTTERMS
MINIMUMORDER
NOTE PAGE
SERVICE DEPARTMENT
HERES HOW TO GET HELP
NUMBER ON-HAND WHEN CALLING
WARRANTYDEPARTMENT