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Multiquip DCA-100SSVU Heres How To Get Help, Please Have The Model And Serial, Parts Department

Models: DCA-100SSVU

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HERE'S HOW TO GET HELP

HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER ON-HANDWHEN CALLING

MQ POWER CORPORATE OFFICE
18910 Wilmington Ave.	800-421-1244
Carson, CA 90746	FAX:310-632-2656
Email:mqpower@multiquip.com
Internet:www.mqpower.com
PARTS DEPARTMENT
800-427-1244	FAX:800-672-7877
310-537-3700	FAX:310-637-3284
SERVICE DEPARTMENT
800-835-2551	FAX:310-638-8046
310-537-3700
TECHNICAL ASSISTANCE
800-835-2551	FAX:310-638-8046
WARRANTYDEPARTMENT
800-835-2551, EXT. 279	FAX:310-638-8046
310-537-3700, EXT. 279

© COPYRIGHT 2007, MULTIQUIP INC.

MQ Power Inc, Ultra-Silent series, and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of thier respective owners and used with permission.

This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.

The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations are based on the DCA-100SSVU WHISPERWATT AC Generator.Multiquip Inc.reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.

To find the latest revision of this publication, visit our website at: www.mqpower.com

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 3

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Multiquip DCA-100SSVU operation manual Heres How To Get Help, Please Have The Model And Serial, Number On-Hand When Calling

Contents

WHISPERWATTTM SERIES PARTS LIST NO. M3870300704FOPERATION AND PARTS MANUAL MODEL DCA-100SSVUPage WARRANTYDEPARTMENT HERES HOW TO GET HELPNUMBER ON-HAND WHEN CALLING SERVICE DEPARTMENTNOTEnumber are subject to change without notice TABLE OF CONTENTSSpecification and part COMPONENT DRAWINGSHere’s how to get help PARTS ORDERING PROCEDURESWhen ordering parts please supply the following informationPower Factor DCA-100SSVU— SPECIFICATIONSTable 1. Generator Specifications Table 2. Engine SpecificationsDimension ft. mm DCA-100SSVU— DIMENSIONS TOP, SIDE AND FRONTTABLE 3. DIMENSIONS Figure 1. DimensionsWhisperwatt Generator DCA-100SSVU— SAFETY MESSAGE ALERT SYMBOLSHAZARD SYMBOLS SAFETY MESSAGE ALERT SYMBOLSCAUTION - OVER-SPEEDCONDITIONS DCA-100SSVU— SAFETY MESSAGE ALERT SYMBOLSWARNING - ROTATING PARTS CAUTION - ACCIDENTAL STARTINGGeneral Safety DCA-100SSVU— RULES FOR SAFE OPERATIONDANGER - READTHIS MANUAL DANGER - ELECTROCUTION HAZARDS Electrical SafetyDCA-100SSVU— RULES FOR SAFE OPERATION Generator GroundingDCA-100SSVU— RULES FOR SAFE OPERATION Maintenance SafetyBattery Safety DANGER - EXPLOSION HAZARDSTowing &Transporting Safety EmergenciesDCA-100SSVU— RULES FOR SAFE OPERATION Figure 2. Generator Decals DCA-100SSVU— GENERATOR DECALSFigure 3. Generator Decals Cont inued DCA-100SSVU— GENERATOR DECALSFigure 4.Typical Generator Grounding Application DCA-100SSVU— INSTALLATIONCAUTION - EXHAUST HAZARD DCA-100SSVU— INSTALLATIONOutdoor Installation Indoor InstallationGenerator Control Panel DCA-100SSVU— GENERAL INFORMATIONGenerator Engine Operating PanelDESCRIPTION DCA-100SSVU— MAJOR COMPONENTSFigure 5. Major Components Table 4. Generator Major ComponentsNOTE PAGE Figure 6. Generator Control Panel DCA-100SSVU— GENERATOR CONTROL PANELFigure 7. Engine Operating Panel DCA-100SSVU— ENGINE OPERATING PANEL9.Auto On/Off Engine Controller MPEC – DCA-100SSVU— ENGINE OPERATING PANELOutput Terminal Familiarization Figure 8. Output Terminal PanelOutput Terminal Panel Figure 10. 120/240V Twist-Lock 100VAC GFCI ReceptaclesFigure 9. G.F.C.I. Receptacle Figure 11. Voltage Regulator Control KnobFigure 14. Over Current Relay Connecting LoadsFigure 13. Connecting Loads Over Current RelayDCA-100SSVU— LOAD APPLICATION Single Phase LoadTable 5. Power Factor By Load Three Phase LoadDCA-100SSVU— GENERATOR OUTPUTS Voltage Selector SwitchFigure 16. Voltage Selector Switch Voltage Selector Switch Locking ButtonDCA-100SSVU— GAUGE READING How to Read the Output Terminal GaugesFigure 17. Voltage Selector Switch 139V Three Phase PositionDCA-100SSVU— OUTPUT TERMINAL PANEL CONNECTIONS Three-PhasePosition240/139VThree Phase Connections Switch 3Ø-208V/1Ø-120V Three-PhasePositionDCA-100SSVU— OUTPUT TERMINAL PANEL CONNECTIONS 3Ø 480/277 Output Terminal Lug Voltages1Ø 240V/120V Output Terminal Lug Voltages Fuel Check DCA-100SSVU— SETUPCircuit Breakers Lubrication OilFigure 32. Only Fill on Level Ground Refueling ProcedureWARNING - RESPIRATORY HAZARDS Figure 33. Fueling the GeneratorCoolant Antifreeze/Summer Coolant/Water Cleaning the RadiatorAir Cleaner Table 12. Coolant CapacityCAUTION - BATTERY SERVICING SAFETY BatteryBattery Cable Installation Figure 37. Battery ConnectionsFigure 42. MPEC Control Switch Manual Position DCA-100SSVU— GENERATOR START-UPPROCEDURE MANUALManual Start-upProcedure Figure 41. Engine Speed Switch LowFigure 46. Voltmeter Figure 50. Coolant Temperature GaugeFigure 47. Voltage Adjust Control Knob Figure 45. Frequency Meter HzFigure 55. MPEC Control Switch AUTO Starting Auto ModeCAUTION - BACKUP GENERATOR USE Figure 54. Engine Speed Switch HighFigure 56. Engine Speed Switch Low DCA-100SSVU— GENERATOR SHUT-DOWNPROCEDURESNormal Shutdown Procedure Emergency Shutdown ProcedureService Daily DCA-100SSVU— MAINTENANCETABLE 14. INSPECTION/MAINTENANCE Air Cleaner with Dust IndicatorReplacing Oil Filter Cleaning the Fuel StrainerAir Removal Check Oil LevelFigure 56. Battery Charger & JacketWater Heater Power ConnectionsDCA-100SSVU— MAINTENANCE Trailer Maintenance DCA-100SSVU —TRAILERMAINTENANCEHydraulic Surge Brakes DCA-100SSVU —TRAILERMAINTENANCEBrake Adjustment BrakesSuspension Tires/Wheels/Lug NutsCAUTION - EYESIGHT HAZARD TireWear/InflationTable 18. Tire Torque Requirements DCA-100SSVU —TRAILERMAINTENANCELug Nut Torque Requirements Figure 61. Wheel Lug Nuts Tightening SequenceFigure 62. Trailer/Towing Vehicle Wiring Diagram DCA-100SSVU —TRAILERWIRINGDIAGRAMFigure 63. Generator Wiring Diagram DCA-100SSVU— GENERATORWIRING DIAGRAMFigure 64. Engine Wiring Diagram DCA-100SSVU— ENGINEWIRING DIAGRAMPOSSIBLE PROBLEM DCA-100SSVU —TROUBLESHOOTINGGENERATORTABLE 19. GENERATOR TROUBLESHOOTING SYMPTOMPOSSIBLE PROBLEM DCA-100SSVU —TROUBLESHOOTINGENGINE CONTROLLERTABLE 20. ENGINE CONTROLLER TROUBLESHOOTING MPEC SYMPTOMREMARKS Column NO. ColumnPART NO. Column QTY. ColumnPart number on this Suggested Spare Parts list DCA-100SSVU— SUGGESTED SPARE PARTSGENERATOR ASSY DCA-100SSVU— GENERATOR ASSYDCA-100SSVU— GENERATOR ASSY PART NOPART NAME REMARKENGINE OPERATING PANEL ASSY DCA-100SSVU—ENGINE OPERATING PANEL ASSYPART NAME REMARKSDCA-100SSVU—ENGINE OPERATING PANEL ASSY PART NOCONTROL BOX ASSY. S/N 7800001~7800129 REMARKS CONTROL BOX ASSY. S/N 7800001~7800129PART NO PART NAMECONTROL BOX ASSY. CONT. S/N 7800001~7800129 REMARKS CONTROL BOX ASSY. CONT. S/N 7800001~7800129PART NO PART NAMECONTROL BOX ASSY. S/N 7800130~AND ABOVE REMARKS CONTROL BOX ASSY. S/N 7800130~AND ABOVEPART NO PART NAMECONTROL BOX ASSY. CONT. S/N 7800130~AND ABOVE REMARKS CONTROL BOX ASSY. CONT. S/N 7800130~AND ABOVEPART NO PART NAMEENGINE AND RADIATOR ASSY DCA-100SSVU—ENGINE AND RADIATOR ASSYREMARKS DCA-100SSVU—ENGINE AND RADIATOR ASSYPART NO PART NAMEOUTPUT TERMINAL ASSY DCA-100SSVU—OUTPUTTERMINAL ASSYM3230700003 DCA-100SSVU—OUTPUTTERMINAL ASSYPART NO PART NAMEACTUATOR ASSY DCA-100SSVU— ACTUATOR ASSYPART NAME DCA-100SSVU— ACTUATOR ASSYACTUATOR ASSY PART NOBATTERY ASSY DCA-100SSVU—BATTERY ASSYPART NAME DCA-100SSVU—BATTERY ASSYBATTERY ASSY PART NOMUFFLER ASSY DCA-100SSVU—MUFFLER ASSYPART NAME DCA-100SSVU—MUFFLER ASSYMUFFLER ASSY PART NOFUEL TANK ASSY DCA-100SSVU—FUELTANK ASSYPART NAME DCA-100SSVU—FUELTANK ASSYFUEL TANK ASSY PART NOENCLOSURE ASSY DCA-100SSVU—ENCLOSURE ASSYPART NAME DCA-100SSVU—ENCLOSURE ASSYENCLOSURE ASSY PART NOENCLOSURE ASSY. CONT DCA-100SSVU—ENCLOSURE ASSY. CONTPART NAME DCA-100SSVU—ENCLOSURE ASSY. CONTENCLOSURE ASSY. CONT PART NORUBBER SEALS ASSY DCA-100SSVU—RUBBER SEALS ASSYPART NAME DCA-100SSVU—RUBBER SEALS ASSYRUBBER SEALS ASSY PART NONAMEPLATE AND DECALS ASSY DCA-100SSVU—NAMEPLATE AND DECALS ASSYNAMEPLATE AND DECALS ASSY PART NOPART NAME DCA-100SSVU—NAMEPLATE AND DECALS ASSY PART NAME DCA-100SSVU—NAMEPLATE AND DECALS ASSYNAMEPLATE AND DECALS ASSY PART NOMINIMUMORDER SPECIAL EXPEDITING SERVICEPAYMENTTERMS FREIGHTPOLICYNOTE PAGE WARRANTYDEPARTMENT HERES HOW TO GET HELPNUMBER ON-HAND WHEN CALLING SERVICE DEPARTMENT