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operation manual DCA-100SSVU— INSTALLATION, Typical Generator Grounding Application
Models:
DCA-100SSVU
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Troubleshooting
Specs
Install
Parts list
DCA-100SSVU —TRAILERWIRINGDIAGRAM
Warranty
Dimension
Maintenance
Connecting Loads
Symptom
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Image 16
DCA-100SSVU
— INSTALLATION
Figure 4.Typical Generator Grounding Application
PAGE 16 —
DCA-100SSVU—
OPERATION AND PARTS MANUAL — REV. #0 (11/05/07)
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Image 16
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Contents
PARTS LIST NO. M3870300704F
OPERATION AND PARTS MANUAL
MODEL DCA-100SSVU
WHISPERWATTTM SERIES
Page
HERES HOW TO GET HELP
NUMBER ON-HAND WHEN CALLING
SERVICE DEPARTMENT
WARRANTYDEPARTMENT
TABLE OF CONTENTS
Specification and part
COMPONENT DRAWINGS
NOTEnumber are subject to change without notice
PARTS ORDERING PROCEDURES
When ordering parts
please supply the following information
Here’s how to get help
DCA-100SSVU— SPECIFICATIONS
Table 1. Generator Specifications
Table 2. Engine Specifications
Power Factor
DCA-100SSVU— DIMENSIONS TOP, SIDE AND FRONT
TABLE 3. DIMENSIONS
Figure 1. Dimensions
Dimension ft. mm
DCA-100SSVU— SAFETY MESSAGE ALERT SYMBOLS
HAZARD SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
Whisperwatt Generator
DCA-100SSVU— SAFETY MESSAGE ALERT SYMBOLS
WARNING - ROTATING PARTS
CAUTION - ACCIDENTAL STARTING
CAUTION - OVER-SPEEDCONDITIONS
DCA-100SSVU— RULES FOR SAFE OPERATION
General Safety
DANGER - READTHIS MANUAL
Electrical Safety
DCA-100SSVU— RULES FOR SAFE OPERATION
Generator Grounding
DANGER - ELECTROCUTION HAZARDS
Maintenance Safety
Battery Safety
DANGER - EXPLOSION HAZARDS
DCA-100SSVU— RULES FOR SAFE OPERATION
Emergencies
Towing &Transporting Safety
DCA-100SSVU— RULES FOR SAFE OPERATION
DCA-100SSVU— GENERATOR DECALS
Figure 2. Generator Decals
DCA-100SSVU— GENERATOR DECALS
Figure 3. Generator Decals Cont inued
DCA-100SSVU— INSTALLATION
Figure 4.Typical Generator Grounding Application
DCA-100SSVU— INSTALLATION
Outdoor Installation
Indoor Installation
CAUTION - EXHAUST HAZARD
DCA-100SSVU— GENERAL INFORMATION
Generator
Engine Operating Panel
Generator Control Panel
DCA-100SSVU— MAJOR COMPONENTS
Figure 5. Major Components
Table 4. Generator Major Components
DESCRIPTION
NOTE PAGE
DCA-100SSVU— GENERATOR CONTROL PANEL
Figure 6. Generator Control Panel
DCA-100SSVU— ENGINE OPERATING PANEL
Figure 7. Engine Operating Panel
DCA-100SSVU— ENGINE OPERATING PANEL
9.Auto On/Off Engine Controller MPEC –
Figure 8. Output Terminal Panel
Output Terminal Familiarization
Output Terminal Panel
100VAC GFCI Receptacles
Figure 9. G.F.C.I. Receptacle
Figure 11. Voltage Regulator Control Knob
Figure 10. 120/240V Twist-Lock
Connecting Loads
Figure 13. Connecting Loads
Over Current Relay
Figure 14. Over Current Relay
Single Phase Load
Table 5. Power Factor By Load
Three Phase Load
DCA-100SSVU— LOAD APPLICATION
Voltage Selector Switch
Figure 16. Voltage Selector Switch
Voltage Selector Switch Locking Button
DCA-100SSVU— GENERATOR OUTPUTS
How to Read the Output Terminal Gauges
Figure 17. Voltage Selector Switch
139V Three Phase Position
DCA-100SSVU— GAUGE READING
Three-PhasePosition
240/139VThree Phase Connections
Switch 3Ø-208V/1Ø-120V Three-PhasePosition
DCA-100SSVU— OUTPUT TERMINAL PANEL CONNECTIONS
3Ø 480/277 Output Terminal Lug Voltages
DCA-100SSVU— OUTPUT TERMINAL PANEL CONNECTIONS
1Ø 240V/120V Output Terminal Lug Voltages
DCA-100SSVU— SETUP
Circuit Breakers
Lubrication Oil
Fuel Check
Refueling Procedure
WARNING - RESPIRATORY HAZARDS
Figure 33. Fueling the Generator
Figure 32. Only Fill on Level Ground
Cleaning the Radiator
Air Cleaner
Table 12. Coolant Capacity
Coolant Antifreeze/Summer Coolant/Water
Battery
Battery Cable Installation
Figure 37. Battery Connections
CAUTION - BATTERY SERVICING SAFETY
DCA-100SSVU— GENERATOR START-UPPROCEDURE MANUAL
Manual Start-upProcedure
Figure 41. Engine Speed Switch Low
Figure 42. MPEC Control Switch Manual Position
Figure 50. Coolant Temperature Gauge
Figure 47. Voltage Adjust Control Knob
Figure 45. Frequency Meter Hz
Figure 46. Voltmeter
Starting Auto Mode
CAUTION - BACKUP GENERATOR USE
Figure 54. Engine Speed Switch High
Figure 55. MPEC Control Switch AUTO
DCA-100SSVU— GENERATOR SHUT-DOWNPROCEDURES
Normal Shutdown Procedure
Emergency Shutdown Procedure
Figure 56. Engine Speed Switch Low
DCA-100SSVU— MAINTENANCE
TABLE 14. INSPECTION/MAINTENANCE
Air Cleaner with Dust Indicator
Service Daily
Cleaning the Fuel Strainer
Air Removal
Check Oil Level
Replacing Oil Filter
JacketWater Heater Power Connections
Figure 56. Battery Charger &
DCA-100SSVU— MAINTENANCE
DCA-100SSVU —TRAILERMAINTENANCE
Trailer Maintenance
DCA-100SSVU —TRAILERMAINTENANCE
Brake Adjustment
Brakes
Hydraulic Surge Brakes
Tires/Wheels/Lug Nuts
CAUTION - EYESIGHT HAZARD
TireWear/Inflation
Suspension
DCA-100SSVU —TRAILERMAINTENANCE
Lug Nut Torque Requirements
Figure 61. Wheel Lug Nuts Tightening Sequence
Table 18. Tire Torque Requirements
DCA-100SSVU —TRAILERWIRINGDIAGRAM
Figure 62. Trailer/Towing Vehicle Wiring Diagram
DCA-100SSVU— GENERATORWIRING DIAGRAM
Figure 63. Generator Wiring Diagram
DCA-100SSVU— ENGINEWIRING DIAGRAM
Figure 64. Engine Wiring Diagram
DCA-100SSVU —TROUBLESHOOTINGGENERATOR
TABLE 19. GENERATOR TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
DCA-100SSVU —TROUBLESHOOTINGENGINE CONTROLLER
TABLE 20. ENGINE CONTROLLER TROUBLESHOOTING MPEC
SYMPTOM
POSSIBLE PROBLEM
NO. Column
PART NO. Column
QTY. Column
REMARKS Column
DCA-100SSVU— SUGGESTED SPARE PARTS
Part number on this Suggested Spare Parts list
DCA-100SSVU— GENERATOR ASSY
GENERATOR ASSY
PART NO
PART NAME
REMARK
DCA-100SSVU— GENERATOR ASSY
DCA-100SSVU—ENGINE OPERATING PANEL ASSY
ENGINE OPERATING PANEL ASSY
REMARKS
DCA-100SSVU—ENGINE OPERATING PANEL ASSY
PART NO
PART NAME
CONTROL BOX ASSY. S/N 7800001~7800129
CONTROL BOX ASSY. S/N 7800001~7800129
PART NO
PART NAME
REMARKS
CONTROL BOX ASSY. CONT. S/N 7800001~7800129
CONTROL BOX ASSY. CONT. S/N 7800001~7800129
PART NO
PART NAME
REMARKS
CONTROL BOX ASSY. S/N 7800130~AND ABOVE
CONTROL BOX ASSY. S/N 7800130~AND ABOVE
PART NO
PART NAME
REMARKS
CONTROL BOX ASSY. CONT. S/N 7800130~AND ABOVE
CONTROL BOX ASSY. CONT. S/N 7800130~AND ABOVE
PART NO
PART NAME
REMARKS
DCA-100SSVU—ENGINE AND RADIATOR ASSY
ENGINE AND RADIATOR ASSY
DCA-100SSVU—ENGINE AND RADIATOR ASSY
PART NO
PART NAME
REMARKS
DCA-100SSVU—OUTPUTTERMINAL ASSY
OUTPUT TERMINAL ASSY
DCA-100SSVU—OUTPUTTERMINAL ASSY
PART NO
PART NAME
M3230700003
DCA-100SSVU— ACTUATOR ASSY
ACTUATOR ASSY
DCA-100SSVU— ACTUATOR ASSY
ACTUATOR ASSY
PART NO
PART NAME
DCA-100SSVU—BATTERY ASSY
BATTERY ASSY
DCA-100SSVU—BATTERY ASSY
BATTERY ASSY
PART NO
PART NAME
DCA-100SSVU—MUFFLER ASSY
MUFFLER ASSY
DCA-100SSVU—MUFFLER ASSY
MUFFLER ASSY
PART NO
PART NAME
DCA-100SSVU—FUELTANK ASSY
FUEL TANK ASSY
DCA-100SSVU—FUELTANK ASSY
FUEL TANK ASSY
PART NO
PART NAME
DCA-100SSVU—ENCLOSURE ASSY
ENCLOSURE ASSY
DCA-100SSVU—ENCLOSURE ASSY
ENCLOSURE ASSY
PART NO
PART NAME
DCA-100SSVU—ENCLOSURE ASSY. CONT
ENCLOSURE ASSY. CONT
DCA-100SSVU—ENCLOSURE ASSY. CONT
ENCLOSURE ASSY. CONT
PART NO
PART NAME
DCA-100SSVU—RUBBER SEALS ASSY
RUBBER SEALS ASSY
DCA-100SSVU—RUBBER SEALS ASSY
RUBBER SEALS ASSY
PART NO
PART NAME
DCA-100SSVU—NAMEPLATE AND DECALS ASSY
NAMEPLATE AND DECALS ASSY
PART NO
NAMEPLATE AND DECALS ASSY
PART NAME
DCA-100SSVU—NAMEPLATE AND DECALS ASSY
DCA-100SSVU—NAMEPLATE AND DECALS ASSY
NAMEPLATE AND DECALS ASSY
PART NO
PART NAME
SPECIAL EXPEDITING SERVICE
PAYMENTTERMS
FREIGHTPOLICY
MINIMUMORDER
NOTE PAGE
HERES HOW TO GET HELP
NUMBER ON-HAND WHEN CALLING
SERVICE DEPARTMENT
WARRANTYDEPARTMENT