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Multiquip DCA-15SPX3 operation manual

Models: DCA-15SPX3

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PAGE 2 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

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Multiquip DCA-15SPX3 operation manual

Contents

SERVICE DEPARTMENT MQ POWER Model DCA-15SPX3 WHISPERWATTTM GENERATORPARTS AND OPERATION MANUAL Revision #2 09/03/01Page 800/421-1244or 310/537-3700FAX: 310/537-3927 HERES HOW TO GET HELPMAIN Kubota V2203-D1-BEngine TABLE OF CONTENTSMQ Power DCA-15SPX3Portable Generator Now! Direct TOLL-FREEaccess Earn Extra Discounts when you order by FAXPARTS ORDERING PROCEDURES ExtraRULES FOR SAFE OPERATION GENERAL SAFETYRULES FOR SAFE OPERATION CAUTION:CAUTIONLoading and Unloading Crane BatteryRULES FOR SAFE OPERATION Transporting RULES FOR SAFE OPERATIONMaintenance Safety EmergenciesFigure 1. DCA-15SPX3and Towing Trailer DCA-15SPX3 —TOWINGTowing Safety Precautions DCA-15SPX3 —TRAILER-SAFETYGUIDELINES Explanation of ChartMODEL DCA-15SPX3 —TRAILER-SPECIFICATIONSTable 1. Specifications APPLICATIONSUSPENSION DCA-15SPX3 —TRAILER-SPECIFICATIONSTable 1. Specifications Cont TRLR-225WTire Wear/Inflation DCA-15SPX3 —TRAILERSAFETY GUIDELINESTires/Wheels/Lug Nuts Torque Ft.-Lbs DCA-15SPX3 —TRAILERSAFETY GUIDELINESTable 3. Suspension Torque Requirements Lug Nut Torque RequirementsDCA-15SPX3 -TRAILERWIRINGDIAGRAM LIGHTS ARE ORIENTED FROM THE DRIVER’S SEATDCA-15SPX3— OPERATION AND SAFETY DECALS Machine Safety DecalsDCA-15SPX3— OPERATION AND SAFETY DECALS Machine Safety DecalsEngine Specifications DCA-15SPX3— SPECIFICATIONSGenerator Specifications 100%Control Panel DCA-15SPX3— GENERAL INFORMATIONDCA-15SPX33 FAMILIARIZATION Generator Open Delta Excitation SystemDCA-15SPX3— MAJOR COMPONENTS Figure 4. DCA-15SPX3Generator Major ComponentsDCA-15SPX3— DIMENSIONS Figure 5. DimensionsNOTE PAGE DCA-15SPX3— CONTROL PANEL Figure 6. Control PanelDCA-15SPX3— CONTROL PANEL DCA-15SPX3— OUTPUTTERMINAL INFORMATION Figure 9. Receptacle Details DCA-15SPX3— OUTPUTTERMINAL INFORMATIONFigure 8. Receptacle Location on Generator Figure 10. Hard Wire Hookup 120V Hard Wire Hookup240V Hard Wire Hookup Figure 11. Hard Wire HookupNOTE PAGE DCA-15SPX3— INSTALLATION Outdoor InstallationDCA-15SPX3— INSTALLATION Extension Cable DCA-15SPX3— PRE-SETUPGeneral Inspection Prior to Operation Circuit BreakerLubrication Oil Table 7. Recommended Motor OilDCA-15SPX3- PRE-SETUP Figure 13. Engine Oil DipstickCleaning the Outer Radiator DCA-15SPX3— PRE-SETUPTable 9. Anti-FreezeOperating Temperatures Air CleanerBattery Cable Installation DCA-15SPX3— PRE-SETUPBattery WiringTable 10. Power Factor By Load DCA-15SPX3— LOAD APPLICATIONSingle Phase, Load Before Starting Generator and Control Panel DCA-15SPX3- GENERATOR START-UPPROCEDUREBefore Starting Engine Figure 17. UNV Terminal Lugs LoadDCA-15SPX3— GENERATOR START-UPPROCEDURE DCA-15SPX3— GENERATOR START-UPPROCEDURE Engine ShutdownDCA-15SPX3— MAINTENANCE 10 Hrs DCA-15SPX3— MAINTENANCEINSPECTION / MAINTENANCE 250 HrsDCA-15SPX3 —GENERATORWIRING DIAGRAM DCA-15SPX3 —ENGINEWIRINGDIAGRAM SYMPTOM DCA-15SPX3 -TROUBLESHOOTINGENGINETABLE 11. ENGINE TROUBLESHOOTING SOLUTIONDCA-15SPX3 —TROUBLESHOOTINGENGINE TABLE 11. ENGINE TROUBLESHOOTING CONTINUEDDCA-15SPX3 -TROUBLESHOOTINGGENERATOR TABLE 17. GENERATOR TROUBLESHOOTINGNOTE PAGE Items Found In the “Items Number” Column EXPLANATION OF CODE IN REMARKS COLUMNItems Found In the “Remarks” Column DCA-15SPX3— SUGGESTED SPARE PARTS DCA-15SPX3W/KUBOTAV2203 DIESEL ENGINE 1TO 3 UNITSDCA-15SPX3— GENERATOR ASSY GENERATOR ASSYPART NAME DCA-15SPX3- GENERATOR ASSYPART NO REMARKSDCA-15SPX3— CONTROL BOX ASSY CONTROL BOX ASSYDCA-15SPX3- CONTROL BOX ASSY CONTROL BOX ASSYDCA-15SPX3— OUTPUT TERMINAL ASSY OUTPUT TERMINAL ASSYDCA-15SPX3— OUTPUT TERMINAL ASSY 7561860104DCA-15SPX3— ENGINE & RADIATOR ASSY ENGINE & RADIATOR ASSYDCA-15SPX3— ENGINE & RADIATOR ASSY ENGINE & RADIATOR ASSYDCA-15SPX3— BATTERY ASSY BATTERY ASSYPART NAME DCA-15SPX3— BATTERY ASSYNO. PART NO REMARKSDCA-15SPX3— MUFFLER ASSY MUFFLER ASSYDCA-15SPX3- MUFFLER ASSY MUFFLER ASSYDCA-15SPX3— FUEL TANK ASSY FUEL TANK ASSEMBLYPART NAME DCA-15SPX3— FUEL TANK ASSYPART NO QTY. REMARKSDCA-15SPX3— ENCLOSURE ASSY ENCLOSURE ASSEMBLYENCLOSURE ASSEMBLY DCA-15SPX3— ENCLOSURE ASSYDCA-15SPX3— ENCLOSURE ASSY ENCLOSURE ASSEMBLY DCA-15SPX3— ENCLOSURE ASSYDCA-15SPX3— ENCLOSURE RUBBER SEALS ASSY ENCLOSURE SEALS ASSYDCA-15SPX3— ENCLOSURE RUBBER SEALS ASSY ENCLOSURE RUBBER SEALS ASSYDCA-15SPX3- NAME PLATE AND DECALS NAME PLATE AND DECALSDCA-15SPX3— NAME PLATE AND DECALS NAME PLATE AND DECALSKUBOTA V2203 - ENGINE — CRANKCASE ASSY CRANKCASE ASSYKUBOTA V2203 - ENGINE — CRANKCASE ASSY CRANKCASE ASSYKUBOTA V2203 - ENGINE — OIL PAN ASSY OIL PAN ASSYKUBOTA V2203 - ENGINE — OIL PAN ASSY OIL PAN ASSYKUBOTA V2203 - ENGINE — CYLINDER HEAD ASSY CYLINDER HEAD ASSYKUBOTA V2203 - ENGINE — CYLINDER HEAD ASSY CYLINDER HEAD ASSYKUBOTA V2203 - ENGINE — GEAR CASE ASSY GEAR CASE ASSYKUBOTA V2203 - ENGINE — GEAR CASE ASSY GEAR CASE ASSYKUBOTA V2203 - ENGINE — MAIN BEARING CASE ASSY MAIN BEARING CASE ASSYKUBOTA V2203 - ENGINE — MAIN BEARING CASE ASSY 1901304090KUBOTA V2203 - ENGINE — HEAD COVER ASSY HEAD COVER ASSYKUBOTA V2203 - ENGINE — HEAD COVER ASSY HEAD COVER ASSYKUBOTAV2203 -ENGINE— INLET MANIFOLD ASSY INLET MANIFOLD ASSYKUBOTAV2203 -ENGINE— INLET MANIFOLD ASSY INLET MANIFOLD ASSYKUBOTA V2203 - ENGINE — EXHAUST MANIFOLD ASSY EXHAUST MANIFOLD ASSYKUBOTA V2203 - ENGINE — EXHAUST MANIFOLD ASSY 1737712312KUBOTA V2203 -EBENGINE — VALVE AND ROCKER ASSY VALVE AND ROCKER ASSYKUBOTA V2203 -EBENGINE —VALVEAND ROCKER ASSY KUBOTA V2203 - ENGINE - CAMSHAFT ASSY CAMSHAFT ASSYKUBOTA V2203 - ENGINE — CAMSHAFT ASSY CAMSHAFT ASSYPISTON AND CRANKSHAFT ASSY PISTON AND CRANKSHAFT ASSY KUBOTA V2203 -ENGINE— FLYWHEEL ASSY FLYWHEEL ASSYKUBOTA V2203 - ENGINE - FLYWHEEL ASSY STARTER ASSY STARTER ASSY KUBOTA V2203 - ENGINE — STARTER COMPONENTS ASSY STARTER COMPONENTS ASSYKUBOTA V2203 - ENGINE — STARTER COMPONENTS ASSY STARTER COMPONENTS ASSYKUBOTA V2203 - ENGINE — NOZZLE HOLDER ASSY NOZZLE HOLDER ASSYKUBOTA V2203 - ENGINE — NOZZLE HOLDER ASSY NOZZLE HOLDER ASSYKUBOTA V2203 - ENGINE — INJECTION PUMP 1 ASSY INJECTION PUMP 1 ASSYKUBOTA V2203 - ENGINE — INJECTION PUMP 1 ASSY 1667251010KUBOTA V2203 - ENGINE — INJECTION PUMP 2 ASSY INJECTION PUMP 2 ASSYKUBOTA V2203 - ENGINE — INJECTION PUMP 2 ASSY 1667251010KUBOTA V2203 - ENGINE — FUEL CAMSHAFT ASSY FUEL CAMSHAFT ASSYKUBOTA V2203 - ENGINE — FUEL CAMSHAFT ASSY FUEL CAMSHAFT ASSYKUBOTA V2203 - ENGINE - GOVERNOR ASSY GOVERNOR ASSYKUBOTA V2203 - ENGINE - GOVERNOR ASSY GOVERNOR ASSYKUBOTA V2203 - ENGINE — SPEED CONTROL PLATE ASSY SPEED CONTROL PLATE ASSYKUBOTA V2203 - ENGINE — SPEED CONTROL PLATE ASSY SPEED CONTROL PLATE ASSYKUBOTA V2203 - ENGINE — ENGINE STOP LEVER ASSY ENGINE STOP LEVER ASSYKUBOTA V2203 - ENGINE — ENGINE STOP LEVER ASSY 1707654093KUBOTA V2203 - ENGINE — STOP SOLENOID ASSY STOP SOLENOID ASSYKUBOTA V2203 - ENGINE — STOP SOLENOID ASSY STOP SOLENOID ASSYKUBOTA V2203 - ENGINE — ALTERNATOR ASSY ALTERNATOR ASSYKUBOTA V2203 -EBENGINE - ALTERNATOR ASSY ALTERNATOR COMPONENTS ASSY ALTERNATOR COMPONENTS ASSY KUBOTA V2203 - ENGINE — FAN ASSY FAN ASSYKUBOTA V2203 - ENGINE — FAN ASSY WATER FLANGE AND THERMOSTAT ASSY WATER FLANGE AND THERMOSTAT ASSY KUBOTA V2203 - ENGINE — WATER PUMP ASSY WATER PUMP ASSYKUBOTA V2203 - ENGINE - WATER PUMP ASSY WATER PUMP ASSYKUBOTA V2203 - ENGINE — RADIATOR ASSY RADIATOR ASSYKUBOTA V2203 - ENGINE — RADIATOR ASSY RADIATOR ASSYKUBOTA V2203 - ENGINE — FUEL FILTER ASSY FUEL FILTER ASSYKUBOTA V2203 - ENGINE — FUEL FILTER ASSY FUEL FILTER ASSYTERMS AND CONDITIONS OF SALE — PARTS Effective: July 1,SPECIAL EXPEDITING SERVICE PAYMENT TERMSNOTE PAGE MAIN HERES HOW TO GET HELPPARTS AND OPERATION MANUAL 800/421-1244or 310/537-3700FAX: 310/537-3927