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Multiquip DCA-15SPX3 operation manual Note Page

Models: DCA-15SPX3

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NOTE PAGE

DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 23

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Multiquip DCA-15SPX3 operation manual Note Page

Contents

Revision #2 09/03/01 MQ POWER Model DCA-15SPX3 WHISPERWATTTM GENERATORPARTS AND OPERATION MANUAL SERVICE DEPARTMENTPage 800/421-1244or 310/537-3700FAX: 310/537-3927 HERES HOW TO GET HELPMAIN Kubota V2203-D1-BEngine TABLE OF CONTENTSMQ Power DCA-15SPX3Portable Generator Extra Earn Extra Discounts when you order by FAXPARTS ORDERING PROCEDURES Now! Direct TOLL-FREEaccessGENERAL SAFETY RULES FOR SAFE OPERATIONCAUTION:CAUTION RULES FOR SAFE OPERATIONLoading and Unloading Crane BatteryRULES FOR SAFE OPERATION Emergencies RULES FOR SAFE OPERATIONMaintenance Safety TransportingFigure 1. DCA-15SPX3and Towing Trailer DCA-15SPX3 —TOWINGTowing Safety Precautions Explanation of Chart DCA-15SPX3 —TRAILER-SAFETYGUIDELINESAPPLICATION DCA-15SPX3 —TRAILER-SPECIFICATIONSTable 1. Specifications MODELTRLR-225W DCA-15SPX3 —TRAILER-SPECIFICATIONSTable 1. Specifications Cont SUSPENSIONTire Wear/Inflation DCA-15SPX3 —TRAILERSAFETY GUIDELINESTires/Wheels/Lug Nuts Lug Nut Torque Requirements DCA-15SPX3 —TRAILERSAFETY GUIDELINESTable 3. Suspension Torque Requirements Torque Ft.-LbsLIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT DCA-15SPX3 -TRAILERWIRINGDIAGRAMMachine Safety Decals DCA-15SPX3— OPERATION AND SAFETY DECALSMachine Safety Decals DCA-15SPX3— OPERATION AND SAFETY DECALS100% DCA-15SPX3— SPECIFICATIONSGenerator Specifications Engine SpecificationsOpen Delta Excitation System DCA-15SPX3— GENERAL INFORMATIONDCA-15SPX33 FAMILIARIZATION Generator Control PanelFigure 4. DCA-15SPX3Generator Major Components DCA-15SPX3— MAJOR COMPONENTSFigure 5. Dimensions DCA-15SPX3— DIMENSIONSNOTE PAGE Figure 6. Control Panel DCA-15SPX3— CONTROL PANELDCA-15SPX3— CONTROL PANEL DCA-15SPX3— OUTPUTTERMINAL INFORMATION Figure 9. Receptacle Details DCA-15SPX3— OUTPUTTERMINAL INFORMATIONFigure 8. Receptacle Location on Generator Figure 11. Hard Wire Hookup 120V Hard Wire Hookup240V Hard Wire Hookup Figure 10. Hard Wire HookupNOTE PAGE Outdoor Installation DCA-15SPX3— INSTALLATIONDCA-15SPX3— INSTALLATION Circuit Breaker DCA-15SPX3— PRE-SETUPGeneral Inspection Prior to Operation Extension CableFigure 13. Engine Oil Dipstick Table 7. Recommended Motor OilDCA-15SPX3- PRE-SETUP Lubrication OilAir Cleaner DCA-15SPX3— PRE-SETUPTable 9. Anti-FreezeOperating Temperatures Cleaning the Outer RadiatorWiring DCA-15SPX3— PRE-SETUPBattery Battery Cable InstallationTable 10. Power Factor By Load DCA-15SPX3— LOAD APPLICATIONSingle Phase, Load Figure 17. UNV Terminal Lugs Load DCA-15SPX3- GENERATOR START-UPPROCEDUREBefore Starting Engine Before Starting Generator and Control PanelDCA-15SPX3— GENERATOR START-UPPROCEDURE Engine Shutdown DCA-15SPX3— GENERATOR START-UPPROCEDUREDCA-15SPX3— MAINTENANCE 250 Hrs DCA-15SPX3— MAINTENANCEINSPECTION / MAINTENANCE 10 HrsDCA-15SPX3 —GENERATORWIRING DIAGRAM DCA-15SPX3 —ENGINEWIRINGDIAGRAM SOLUTION DCA-15SPX3 -TROUBLESHOOTINGENGINETABLE 11. ENGINE TROUBLESHOOTING SYMPTOMTABLE 11. ENGINE TROUBLESHOOTING CONTINUED DCA-15SPX3 —TROUBLESHOOTINGENGINETABLE 17. GENERATOR TROUBLESHOOTING DCA-15SPX3 -TROUBLESHOOTINGGENERATORNOTE PAGE Items Found In the “Items Number” Column EXPLANATION OF CODE IN REMARKS COLUMNItems Found In the “Remarks” Column DCA-15SPX3W/KUBOTAV2203 DIESEL ENGINE 1TO 3 UNITS DCA-15SPX3— SUGGESTED SPARE PARTSGENERATOR ASSY DCA-15SPX3— GENERATOR ASSYREMARKS DCA-15SPX3- GENERATOR ASSYPART NO PART NAMECONTROL BOX ASSY DCA-15SPX3— CONTROL BOX ASSYCONTROL BOX ASSY DCA-15SPX3- CONTROL BOX ASSYOUTPUT TERMINAL ASSY DCA-15SPX3— OUTPUT TERMINAL ASSY7561860104 DCA-15SPX3— OUTPUT TERMINAL ASSYENGINE & RADIATOR ASSY DCA-15SPX3— ENGINE & RADIATOR ASSYENGINE & RADIATOR ASSY DCA-15SPX3— ENGINE & RADIATOR ASSYBATTERY ASSY DCA-15SPX3— BATTERY ASSYREMARKS DCA-15SPX3— BATTERY ASSYNO. PART NO PART NAMEMUFFLER ASSY DCA-15SPX3— MUFFLER ASSYMUFFLER ASSY DCA-15SPX3- MUFFLER ASSYFUEL TANK ASSEMBLY DCA-15SPX3— FUEL TANK ASSYQTY. REMARKS DCA-15SPX3— FUEL TANK ASSYPART NO PART NAMEENCLOSURE ASSEMBLY DCA-15SPX3— ENCLOSURE ASSYDCA-15SPX3— ENCLOSURE ASSY ENCLOSURE ASSEMBLYDCA-15SPX3— ENCLOSURE ASSY DCA-15SPX3— ENCLOSURE ASSY ENCLOSURE ASSEMBLYENCLOSURE SEALS ASSY DCA-15SPX3— ENCLOSURE RUBBER SEALS ASSYENCLOSURE RUBBER SEALS ASSY DCA-15SPX3— ENCLOSURE RUBBER SEALS ASSYNAME PLATE AND DECALS DCA-15SPX3- NAME PLATE AND DECALSNAME PLATE AND DECALS DCA-15SPX3— NAME PLATE AND DECALSCRANKCASE ASSY KUBOTA V2203 - ENGINE — CRANKCASE ASSYCRANKCASE ASSY KUBOTA V2203 - ENGINE — CRANKCASE ASSYOIL PAN ASSY KUBOTA V2203 - ENGINE — OIL PAN ASSYOIL PAN ASSY KUBOTA V2203 - ENGINE — OIL PAN ASSYCYLINDER HEAD ASSY KUBOTA V2203 - ENGINE — CYLINDER HEAD ASSYCYLINDER HEAD ASSY KUBOTA V2203 - ENGINE — CYLINDER HEAD ASSYGEAR CASE ASSY KUBOTA V2203 - ENGINE — GEAR CASE ASSYGEAR CASE ASSY KUBOTA V2203 - ENGINE — GEAR CASE ASSYMAIN BEARING CASE ASSY KUBOTA V2203 - ENGINE — MAIN BEARING CASE ASSY1901304090 KUBOTA V2203 - ENGINE — MAIN BEARING CASE ASSYHEAD COVER ASSY KUBOTA V2203 - ENGINE — HEAD COVER ASSYHEAD COVER ASSY KUBOTA V2203 - ENGINE — HEAD COVER ASSYINLET MANIFOLD ASSY KUBOTAV2203 -ENGINE— INLET MANIFOLD ASSYINLET MANIFOLD ASSY KUBOTAV2203 -ENGINE— INLET MANIFOLD ASSYEXHAUST MANIFOLD ASSY KUBOTA V2203 - ENGINE — EXHAUST MANIFOLD ASSY1737712312 KUBOTA V2203 - ENGINE — EXHAUST MANIFOLD ASSYVALVE AND ROCKER ASSY KUBOTA V2203 -EBENGINE — VALVE AND ROCKER ASSYKUBOTA V2203 -EBENGINE —VALVEAND ROCKER ASSY CAMSHAFT ASSY KUBOTA V2203 - ENGINE - CAMSHAFT ASSYCAMSHAFT ASSY KUBOTA V2203 - ENGINE — CAMSHAFT ASSYPISTON AND CRANKSHAFT ASSY PISTON AND CRANKSHAFT ASSY FLYWHEEL ASSY KUBOTA V2203 -ENGINE— FLYWHEEL ASSYKUBOTA V2203 - ENGINE - FLYWHEEL ASSY STARTER ASSY STARTER ASSY STARTER COMPONENTS ASSY KUBOTA V2203 - ENGINE — STARTER COMPONENTS ASSYSTARTER COMPONENTS ASSY KUBOTA V2203 - ENGINE — STARTER COMPONENTS ASSYNOZZLE HOLDER ASSY KUBOTA V2203 - ENGINE — NOZZLE HOLDER ASSYNOZZLE HOLDER ASSY KUBOTA V2203 - ENGINE — NOZZLE HOLDER ASSYINJECTION PUMP 1 ASSY KUBOTA V2203 - ENGINE — INJECTION PUMP 1 ASSY1667251010 KUBOTA V2203 - ENGINE — INJECTION PUMP 1 ASSYINJECTION PUMP 2 ASSY KUBOTA V2203 - ENGINE — INJECTION PUMP 2 ASSY1667251010 KUBOTA V2203 - ENGINE — INJECTION PUMP 2 ASSYFUEL CAMSHAFT ASSY KUBOTA V2203 - ENGINE — FUEL CAMSHAFT ASSYFUEL CAMSHAFT ASSY KUBOTA V2203 - ENGINE — FUEL CAMSHAFT ASSYGOVERNOR ASSY KUBOTA V2203 - ENGINE - GOVERNOR ASSYGOVERNOR ASSY KUBOTA V2203 - ENGINE - GOVERNOR ASSYSPEED CONTROL PLATE ASSY KUBOTA V2203 - ENGINE — SPEED CONTROL PLATE ASSYSPEED CONTROL PLATE ASSY KUBOTA V2203 - ENGINE — SPEED CONTROL PLATE ASSYENGINE STOP LEVER ASSY KUBOTA V2203 - ENGINE — ENGINE STOP LEVER ASSY1707654093 KUBOTA V2203 - ENGINE — ENGINE STOP LEVER ASSYSTOP SOLENOID ASSY KUBOTA V2203 - ENGINE — STOP SOLENOID ASSYSTOP SOLENOID ASSY KUBOTA V2203 - ENGINE — STOP SOLENOID ASSYALTERNATOR ASSY KUBOTA V2203 - ENGINE — ALTERNATOR ASSYKUBOTA V2203 -EBENGINE - ALTERNATOR ASSY ALTERNATOR COMPONENTS ASSY ALTERNATOR COMPONENTS ASSY FAN ASSY KUBOTA V2203 - ENGINE — FAN ASSYKUBOTA V2203 - ENGINE — FAN ASSY WATER FLANGE AND THERMOSTAT ASSY WATER FLANGE AND THERMOSTAT ASSY WATER PUMP ASSY KUBOTA V2203 - ENGINE — WATER PUMP ASSYWATER PUMP ASSY KUBOTA V2203 - ENGINE - WATER PUMP ASSYRADIATOR ASSY KUBOTA V2203 - ENGINE — RADIATOR ASSYRADIATOR ASSY KUBOTA V2203 - ENGINE — RADIATOR ASSYFUEL FILTER ASSY KUBOTA V2203 - ENGINE — FUEL FILTER ASSYFUEL FILTER ASSY KUBOTA V2203 - ENGINE — FUEL FILTER ASSYPAYMENT TERMS Effective: July 1,SPECIAL EXPEDITING SERVICE TERMS AND CONDITIONS OF SALE — PARTSNOTE PAGE 800/421-1244or 310/537-3700FAX: 310/537-3927 HERES HOW TO GET HELPPARTS AND OPERATION MANUAL MAIN