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Multiquip operation manual DCA-15SPX3— CONTROL BOX ASSY, Control Box Assy

Models: DCA-15SPX3

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DCA-15SPX3 — CONTROL BOX ASSY.

DCA-15SPX3 — CONTROL BOX ASSY.

CONTROL BOX ASSY.

PAGE 52 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

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Multiquip operation manual DCA-15SPX3— CONTROL BOX ASSY, Control Box Assy

Contents

MQ POWER Model DCA-15SPX3 WHISPERWATTTM GENERATOR PARTS AND OPERATION MANUALSERVICE DEPARTMENT Revision #2 09/03/01Page MAIN HERES HOW TO GET HELP800/421-1244or 310/537-3700FAX: 310/537-3927 MQ Power DCA-15SPX3Portable Generator TABLE OF CONTENTSKubota V2203-D1-BEngine Earn Extra Discounts when you order by FAX PARTS ORDERING PROCEDURESNow! Direct TOLL-FREEaccess ExtraRULES FOR SAFE OPERATION GENERAL SAFETYRULES FOR SAFE OPERATION CAUTION:CAUTIONRULES FOR SAFE OPERATION BatteryLoading and Unloading Crane RULES FOR SAFE OPERATION Maintenance SafetyTransporting EmergenciesTowing Safety Precautions DCA-15SPX3 —TOWINGFigure 1. DCA-15SPX3and Towing Trailer DCA-15SPX3 —TRAILER-SAFETYGUIDELINES Explanation of ChartDCA-15SPX3 —TRAILER-SPECIFICATIONS Table 1. SpecificationsMODEL APPLICATIONDCA-15SPX3 —TRAILER-SPECIFICATIONS Table 1. Specifications ContSUSPENSION TRLR-225WTires/Wheels/Lug Nuts DCA-15SPX3 —TRAILERSAFETY GUIDELINESTire Wear/Inflation DCA-15SPX3 —TRAILERSAFETY GUIDELINES Table 3. Suspension Torque RequirementsTorque Ft.-Lbs Lug Nut Torque RequirementsDCA-15SPX3 -TRAILERWIRINGDIAGRAM LIGHTS ARE ORIENTED FROM THE DRIVER’S SEATDCA-15SPX3— OPERATION AND SAFETY DECALS Machine Safety DecalsDCA-15SPX3— OPERATION AND SAFETY DECALS Machine Safety DecalsDCA-15SPX3— SPECIFICATIONS Generator SpecificationsEngine Specifications 100%DCA-15SPX3— GENERAL INFORMATION DCA-15SPX33 FAMILIARIZATION GeneratorControl Panel Open Delta Excitation SystemDCA-15SPX3— MAJOR COMPONENTS Figure 4. DCA-15SPX3Generator Major ComponentsDCA-15SPX3— DIMENSIONS Figure 5. DimensionsNOTE PAGE DCA-15SPX3— CONTROL PANEL Figure 6. Control PanelDCA-15SPX3— CONTROL PANEL DCA-15SPX3— OUTPUTTERMINAL INFORMATION Figure 8. Receptacle Location on Generator DCA-15SPX3— OUTPUTTERMINAL INFORMATIONFigure 9. Receptacle Details 120V Hard Wire Hookup 240V Hard Wire HookupFigure 10. Hard Wire Hookup Figure 11. Hard Wire HookupNOTE PAGE DCA-15SPX3— INSTALLATION Outdoor InstallationDCA-15SPX3— INSTALLATION DCA-15SPX3— PRE-SETUP General Inspection Prior to OperationExtension Cable Circuit BreakerTable 7. Recommended Motor Oil DCA-15SPX3- PRE-SETUPLubrication Oil Figure 13. Engine Oil DipstickDCA-15SPX3— PRE-SETUP Table 9. Anti-FreezeOperating TemperaturesCleaning the Outer Radiator Air CleanerDCA-15SPX3— PRE-SETUP BatteryBattery Cable Installation WiringSingle Phase, Load DCA-15SPX3— LOAD APPLICATIONTable 10. Power Factor By Load DCA-15SPX3- GENERATOR START-UPPROCEDURE Before Starting EngineBefore Starting Generator and Control Panel Figure 17. UNV Terminal Lugs LoadDCA-15SPX3— GENERATOR START-UPPROCEDURE DCA-15SPX3— GENERATOR START-UPPROCEDURE Engine ShutdownDCA-15SPX3— MAINTENANCE DCA-15SPX3— MAINTENANCE INSPECTION / MAINTENANCE10 Hrs 250 HrsDCA-15SPX3 —GENERATORWIRING DIAGRAM DCA-15SPX3 —ENGINEWIRINGDIAGRAM DCA-15SPX3 -TROUBLESHOOTINGENGINE TABLE 11. ENGINE TROUBLESHOOTINGSYMPTOM SOLUTIONDCA-15SPX3 —TROUBLESHOOTINGENGINE TABLE 11. ENGINE TROUBLESHOOTING CONTINUEDDCA-15SPX3 -TROUBLESHOOTINGGENERATOR TABLE 17. GENERATOR TROUBLESHOOTINGNOTE PAGE Items Found In the “Remarks” Column EXPLANATION OF CODE IN REMARKS COLUMNItems Found In the “Items Number” Column DCA-15SPX3— SUGGESTED SPARE PARTS DCA-15SPX3W/KUBOTAV2203 DIESEL ENGINE 1TO 3 UNITSDCA-15SPX3— GENERATOR ASSY GENERATOR ASSYDCA-15SPX3- GENERATOR ASSY PART NOPART NAME REMARKSDCA-15SPX3— CONTROL BOX ASSY CONTROL BOX ASSYDCA-15SPX3- CONTROL BOX ASSY CONTROL BOX ASSYDCA-15SPX3— OUTPUT TERMINAL ASSY OUTPUT TERMINAL ASSYDCA-15SPX3— OUTPUT TERMINAL ASSY 7561860104DCA-15SPX3— ENGINE & RADIATOR ASSY ENGINE & RADIATOR ASSYDCA-15SPX3— ENGINE & RADIATOR ASSY ENGINE & RADIATOR ASSYDCA-15SPX3— BATTERY ASSY BATTERY ASSYDCA-15SPX3— BATTERY ASSY NO. PART NOPART NAME REMARKSDCA-15SPX3— MUFFLER ASSY MUFFLER ASSYDCA-15SPX3- MUFFLER ASSY MUFFLER ASSYDCA-15SPX3— FUEL TANK ASSY FUEL TANK ASSEMBLYDCA-15SPX3— FUEL TANK ASSY PART NOPART NAME QTY. REMARKSDCA-15SPX3— ENCLOSURE ASSY ENCLOSURE ASSEMBLYENCLOSURE ASSEMBLY DCA-15SPX3— ENCLOSURE ASSYDCA-15SPX3— ENCLOSURE ASSY ENCLOSURE ASSEMBLY DCA-15SPX3— ENCLOSURE ASSYDCA-15SPX3— ENCLOSURE RUBBER SEALS ASSY ENCLOSURE SEALS ASSYDCA-15SPX3— ENCLOSURE RUBBER SEALS ASSY ENCLOSURE RUBBER SEALS ASSYDCA-15SPX3- NAME PLATE AND DECALS NAME PLATE AND DECALSDCA-15SPX3— NAME PLATE AND DECALS NAME PLATE AND DECALSKUBOTA V2203 - ENGINE — CRANKCASE ASSY CRANKCASE ASSYKUBOTA V2203 - ENGINE — CRANKCASE ASSY CRANKCASE ASSYKUBOTA V2203 - ENGINE — OIL PAN ASSY OIL PAN ASSYKUBOTA V2203 - ENGINE — OIL PAN ASSY OIL PAN ASSYKUBOTA V2203 - ENGINE — CYLINDER HEAD ASSY CYLINDER HEAD ASSYKUBOTA V2203 - ENGINE — CYLINDER HEAD ASSY CYLINDER HEAD ASSYKUBOTA V2203 - ENGINE — GEAR CASE ASSY GEAR CASE ASSYKUBOTA V2203 - ENGINE — GEAR CASE ASSY GEAR CASE ASSYKUBOTA V2203 - ENGINE — MAIN BEARING CASE ASSY MAIN BEARING CASE ASSYKUBOTA V2203 - ENGINE — MAIN BEARING CASE ASSY 1901304090KUBOTA V2203 - ENGINE — HEAD COVER ASSY HEAD COVER ASSYKUBOTA V2203 - ENGINE — HEAD COVER ASSY HEAD COVER ASSYKUBOTAV2203 -ENGINE— INLET MANIFOLD ASSY INLET MANIFOLD ASSYKUBOTAV2203 -ENGINE— INLET MANIFOLD ASSY INLET MANIFOLD ASSYKUBOTA V2203 - ENGINE — EXHAUST MANIFOLD ASSY EXHAUST MANIFOLD ASSYKUBOTA V2203 - ENGINE — EXHAUST MANIFOLD ASSY 1737712312KUBOTA V2203 -EBENGINE — VALVE AND ROCKER ASSY VALVE AND ROCKER ASSYKUBOTA V2203 -EBENGINE —VALVEAND ROCKER ASSY KUBOTA V2203 - ENGINE - CAMSHAFT ASSY CAMSHAFT ASSYKUBOTA V2203 - ENGINE — CAMSHAFT ASSY CAMSHAFT ASSYPISTON AND CRANKSHAFT ASSY PISTON AND CRANKSHAFT ASSY KUBOTA V2203 -ENGINE— FLYWHEEL ASSY FLYWHEEL ASSYKUBOTA V2203 - ENGINE - FLYWHEEL ASSY STARTER ASSY STARTER ASSY KUBOTA V2203 - ENGINE — STARTER COMPONENTS ASSY STARTER COMPONENTS ASSYKUBOTA V2203 - ENGINE — STARTER COMPONENTS ASSY STARTER COMPONENTS ASSYKUBOTA V2203 - ENGINE — NOZZLE HOLDER ASSY NOZZLE HOLDER ASSYKUBOTA V2203 - ENGINE — NOZZLE HOLDER ASSY NOZZLE HOLDER ASSYKUBOTA V2203 - ENGINE — INJECTION PUMP 1 ASSY INJECTION PUMP 1 ASSYKUBOTA V2203 - ENGINE — INJECTION PUMP 1 ASSY 1667251010KUBOTA V2203 - ENGINE — INJECTION PUMP 2 ASSY INJECTION PUMP 2 ASSYKUBOTA V2203 - ENGINE — INJECTION PUMP 2 ASSY 1667251010KUBOTA V2203 - ENGINE — FUEL CAMSHAFT ASSY FUEL CAMSHAFT ASSYKUBOTA V2203 - ENGINE — FUEL CAMSHAFT ASSY FUEL CAMSHAFT ASSYKUBOTA V2203 - ENGINE - GOVERNOR ASSY GOVERNOR ASSYKUBOTA V2203 - ENGINE - GOVERNOR ASSY GOVERNOR ASSYKUBOTA V2203 - ENGINE — SPEED CONTROL PLATE ASSY SPEED CONTROL PLATE ASSYKUBOTA V2203 - ENGINE — SPEED CONTROL PLATE ASSY SPEED CONTROL PLATE ASSYKUBOTA V2203 - ENGINE — ENGINE STOP LEVER ASSY ENGINE STOP LEVER ASSYKUBOTA V2203 - ENGINE — ENGINE STOP LEVER ASSY 1707654093KUBOTA V2203 - ENGINE — STOP SOLENOID ASSY STOP SOLENOID ASSYKUBOTA V2203 - ENGINE — STOP SOLENOID ASSY STOP SOLENOID ASSYKUBOTA V2203 - ENGINE — ALTERNATOR ASSY ALTERNATOR ASSYKUBOTA V2203 -EBENGINE - ALTERNATOR ASSY ALTERNATOR COMPONENTS ASSY ALTERNATOR COMPONENTS ASSY KUBOTA V2203 - ENGINE — FAN ASSY FAN ASSYKUBOTA V2203 - ENGINE — FAN ASSY WATER FLANGE AND THERMOSTAT ASSY WATER FLANGE AND THERMOSTAT ASSY KUBOTA V2203 - ENGINE — WATER PUMP ASSY WATER PUMP ASSYKUBOTA V2203 - ENGINE - WATER PUMP ASSY WATER PUMP ASSYKUBOTA V2203 - ENGINE — RADIATOR ASSY RADIATOR ASSYKUBOTA V2203 - ENGINE — RADIATOR ASSY RADIATOR ASSYKUBOTA V2203 - ENGINE — FUEL FILTER ASSY FUEL FILTER ASSYKUBOTA V2203 - ENGINE — FUEL FILTER ASSY FUEL FILTER ASSYEffective: July 1, SPECIAL EXPEDITING SERVICETERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMSNOTE PAGE HERES HOW TO GET HELP PARTS AND OPERATION MANUALMAIN 800/421-1244or 310/537-3700FAX: 310/537-3927