Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip DCA-60SS12 operation manual ISUZU 6BG1 — CRANKSHAFT, PISTON AND FLYWHEEL ASSY

Models: DCA-60SS12

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ISUZU 6BG1 — CRANKSHAFT, PISTON AND FLYWHEEL ASSY.

ISUZU 6BG1 — CRANKSHAFT, PISTON AND FLYWHEEL ASSY.

CRANKSHAFT, PISTON AND FLYWHEEL ASSY.

PAGE 108 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

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Multiquip DCA-60SS12 ISUZU 6BG1 — CRANKSHAFT, PISTON AND FLYWHEEL ASSY, Crankshaft, Piston And Flywheel Assy

Contents

PARTS AND OPERATION MANUAL MQ POWER DCA-60SSI2 WHISPERWATTTM GENERATORPARTS LIST NO. 8081500G SERVICE DEPARTMENTPage HERES HOW TO GET HELP MAIN800/421-1244or 310/537-3700FAX: 310/537-3927 TABLE OF CONTENTS MQ POWER DCA-60SSI2AC GENERATOR ISUZU 6BG1 ENGINEPARTS ORDERING PROCEDURES Now! Direct TOLL-FREEaccessExtra DiscountRULES FOR SAFE OPERATION GENERAL SAFETYRULES FOR SAFE OPERATION RadiatorBattery RULES FOR SAFE OPERATIONLoading and Unloading Crane Maintenance Safety RULES FOR SAFE OPERATIONTransporting EmergenciesDCA-60SSI2 —TOWINGRULES FOR SAFE OPERATION Towing Safety PrecautionsDCA-60SSIU —TRAILER-SAFETYGUIDELINES Explanation of ChartDCA-60SSIU —TRAILER-SPECIFICATIONS Table 1. SpecificationsMODEL APPLICATIONDCA-60SSIU —TRAILER-SPECIFICATIONS Table 1. Specifications ContMODEL COUPLERDCA-60SSIU —TRAILERSAFETY GUIDELINES Electric Brake AdjustmentBrakes Electric BrakesDCA-60SSIU —TRAILERSAFETY GUIDELINES Hydraulic/Air/Surge BrakesFigure 2. Electrical Brake Components Figure 3. Hydraulic Brake ComponentsDCA-60SSIU —TRAILERSAFETY GUIDELINES Tires/Wheels/Lug NutsTire Wear/Inflation SuspensionDCA-60SSIU —TRAILERSAFETY GUIDELINES Table 3. Suspension Torque RequirementsItem Torque Ft.-LbsDCA-60SSIU —TRAILER-WIRINGDIAGRAM DCA-60SSIU —TRAILER-BRAKETROUBLESHOOTING Table 5. Electric Brake TroubleshootingSymptom SolutionDCA-60SSIU —TRAILER-BRAKETROUBLESHOOTING Table 6. Hydraulic Brake TroubleshootingSymptom SolutionDCA-60SSI2— GENERATOR DECALS DCA-60SSI2— GENERATOR DECALS DCA-60SSI2— SPECIFICATIONS Generator SpecificationsEngine Specifications Zig ZagDCA-60SSI2— GENERAL INFORMATION DCA-60SSI2FAMILIARIZATION GeneratorEngine Operating Panel Generator Control PanelDCA-60SSI2— MAJOR COMPONENTS Figure 6. Major ComponentsDCA-60SSI2— DIMENSIONS TOP, SIDE AND FRONT Figure 7. DimensionsNOTE PAGE DCA-60SSI2— CONTROL PANEL Figure 8. Control PanelDCA-60SSI2— CONTROL PANEL 5.Main Circuit Breaker – This three-pole,150 amp main breaker is provided to protect the UNV voltage output terminals from overloadDCA-60SSI2— ENGINE OPERATING PANEL Figure 9. Engine Operating PanelDCA-60SSI2— ENGINE OPERATING PANEL DCA-60SSIU— OUTPUTTERMINAL PANEL Connecting LoadOutput Terminal Panel 120 Volt ReceptacleDCA-60SSIU— OUTPUTTERMINAL VOLTAGE SELECTION Figure 12. Output Panel LocationLegs O and Ground are considered Bonded Grounds DCA-60SSIU— OUTPUT AMPERAGE SETUP Voltage Selector Switch Locking ButtonOutput Terminal Panel Available Voltages Over Current RelayDCA-60SSIU— OUTPUT AMPERAGE SETUP How To Read The Output Terminal GaugesReceptacle Use DCA-60SSIU— OUTPUT VOLTAGE SETUP 240/120V Hard Wire Hookup480/240V Hard Wire Hookup Figure 18. Hard Wire Hookup at 240/120V PositionDCA-60SSIU— OUTPUT VOLTAGE SETUP Single Phase: 480V, 440V, or 416 Volt3 Phase, 480V, 440V, or 416 Volt Single Phase: 277V, 254V, orDCA-60SSIU— OUTPUT VOLTAGE SETUP Single Phase: 240V, 220V, or 208 Volt3 Phase, 240V, 220V, or 208 Volt Single Phase: 139V, 127V, orDCA-60SSIU— OUTPUT VOLTAGE SETUP Single Phase: 120 VoltSingle Phase, 240 Volt PositionDCA-60SSI2— INSTALLATION Outdoor InstallationMounting DCA-60SSI2— INSTALLATION DCA-60SSI2— PRE-SETUP #10 Wire#12 Wire General Inspection Prior to OperationTable 11. Recommended Motor Oil DCA-60SSI2— PRE-SETUPLubrication Oil CoolantDCA-60SSIU— PRE-SETUP Cleaning the Outer RadiatorAir Cleaner Adjusting Fan BeltDCA-60SSIU— PRE-SETUP BatteryBattery Cable Installation WiringDCA-60SSI2— LOAD APPLICATION Single Phase LoadThree Phase Load DCA-60SSI2— GENERATOR START-UPPROCEDURE Before Starting EngineBefore Starting Generator and Control Panel DCA-60SSI2— GENERATOR START-UPPROCEDURE DCA-60SSI2— GENERATOR START-UPPROCEDURE abnormal condition occursDCA-60SSI2— GENERATOR SHUT-DOWNPROCEDURE ENGINE SHUTDOWNEMERGENCY STOP NOTE PAGE DCA-60SSIU— MAINTENANCE Air CleanerService Daily Cleaning the Fuel StrainerDCA-60SSIU— MAINTENANCE Feed Pump Strainer CleaningFlushing Out Radiator and Replacing Coolant DCA-60SSIU— MAINTENANCE Injection Timing Check and AdjustmentValve Clearance Check DCA-60SSIU— MAINTENANCE INSPECTION / MAINTENANCEGenerator Storage DCA-60SSI2— GENERATOR WIRING DIAGRAM DCA-60SSI2— ENGINEWIRING DIAGRAM DCA-60SSI2 —TROUBLESHOOTINGENGINE TABLE 16. ENGINE TROUBLESHOOTINGSYMPTOM POSSIBLE PROBLEMDCA-60SSI2 —TROUBLESHOOTINGENGINE TABLE 16. ENGINE TROUBLESHOOTING CONTINUEDSYMPTOM POSSIBLE PROBLEMDCA-60SSI2 —TROUBLESHOOTINGGENERATOR/ENGINE TABLE 17. GENERATOR TROUBLESHOOTINGSYMPTOM POSSIBLE PROBLEMNOTE PAGE EXPLANATION OF CODE IN REMARKS COLUMN Items Found In the “Remarks” ColumnItems Found In the “Items Number” Column DCA-60SSI2— SUGGESTED SPARE PARTS DCA-60SSI2W/ISUZU 6BG1 DIESEL ENGINE 1 TO 3 UNITSDescription DCA-60SSI2 ---GENERATOR ASSY GENERATOR ASSYDCA-60SSI2 GENERATOR ASSYPART NO ITEMDCA-60SSI2 ---GENERATOR ASSY DCA-60SSI2 GENERATOR ASSYPART NO ITEMDCA-60SSI2 ---CONTROL BOX ASSY CONTROL BOX ASSYCONTROL BOX ASSY DCA-60SSI2PART NO ITEMDCA-60SSI2 ---CONTROL BOX ASSY DCA-60SSI2 CONTROL BOX ASSYPART NO ITEMDCA-60SSI2ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSYDCA-60SSI2ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSYPART NO ITEMDCA-60SSI2ENGINE AND RADIATOR ASSY DCA-60SSI2ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSYPART NO ITEMDCA-60SSI2 ---ENGINE OPERATING PANEL ASSY ENGINE OPERATING PANEL ASSYDCA-60SSI2 ENGINE OPERATING PANEL ASSYPART NO ITEMDCA-60SSI2 ---ENGINE OPERATING PANEL ASSY ENGINE OPERATING PANEL ASSY DCA-60SSI2PART NO ITEMDCA-60SSI2 ---BATTERY ASSY BATTERY ASSYBATTERY ASSY DCA-60SSI2PART NO ITEMDCA-60SSI2 ---MUFFLER ASSY MUFFLER ASSYMUFFLER ASSY DCA-60SSI2PART NO ITEMDCA-60SSI2 ---FUEL TANK ASSY FUEL TANK ASSYFUEL TANK ASSY DCA-60SSI2PART NO ITEMDCA-60SSI2 ---ENCLOSURE ASSY INDICATE COLOR OF UNIT1-ORANGE 5 -BLACKENCLOSURE ASSY DCA-60SSI2PART NO ITEMDCA-60SSI2 ---ENCLOSURE ASSY INDICATE COLOR OF UNIT1-ORANGE 5 -BLACKENCLOSURE ASSY DCA-60SSI2PART NO ITEMDCA-60SSI2 ---ENCLOSURE ASSY DCA-60SSI2 ---ENCLOSURE ASSY PART NOITEM REMARKSDCA-60SSI2 ---RUBBER SEAL ASSY RUBBER SEAL ASSYDCA-60SSI2 ---RUBBER SEAL ASSY PART NOITEM PART NODCA-60SSI2 ---DECALS DECAL ASSYDECALS DCA-60SSI2PART NO ITEMISUZU 6BG1 — CYLINDER HEAD COVER ASSY CYLINDER HEAD COVER ASSYISUZU 6BG1 — CYLINDER HEAD COVER ASSY PART NOPART NAME ISUZU 6BG1 — CYLINDER HEAD ASSY CYLINDER HEAD ASSYISUZU 6BG1 — CYLINDER HEAD ASSY PART NOPART NAME QTY. REMARKSISUZU 6BG1 — CYLINDER BLOCK ASSY CYLINDER BLOCK ASSYISUZU 6BG1 — CYLINDER BLOCK ASSY PART NOPART NAME REMARKSISUZU 6BG1 — CYLINDER BLOCK ASSY ISUZU 6BG1 — CYLINDER BLOCK ASSY PART NOPART NAME REMARKSISUZU 6BG1 — OIL PAN AND LEVEL GAUGE ASSY OIL PAN AND LEVEL GAUGE ASSYISUZU 6BG1 — OIL PAN AND LEVEL GAUGE ASSY PART NOPART NAME REMARKSISUZU 6BG1 — CAMSHAFT AND VALVE ASSY CAMSHAFT AND VALVE ASSYISUZU 6BG1 — CAMSHAFT AND VALVE ASSY PART NOPART NAME ISUZU 6BG1 — CRANKSHAFT, PISTON AND FLYWHEEL ASSY CRANKSHAFT, PISTON AND FLYWHEEL ASSYISUZU 6BG1 — CRANKSHAFT, PISTON AND FLYWHEEL ASSY CRANKSHAFT, PISTON AND FLYWHEEL ASSYPART NO PART NAMETIMING GEAR AND FLYWHEEL HOUSING ASSY PART NO PART NAMEREMARKS 5113110113ISUZU 6BG1 — INLET MANIFOLD ASSY INLET MANIFOLD ASSYISUZU 6BG1 — INLET MANIFOLD ASSY PART NOPART NAME REMARKSISUZU 6BG1 — EXHAUST MANIFOLD ASSY EXHAUST MANIFOLD ASSYISUZU 6BG1 — EXHAUST MANIFOLD ASSY PART NOPART NAME REMARKSISUZU 6BG1 —VENTILATIONASSY VENTILATION ASSYISUZU 6BG1 — VENTILATION ASSY PART NOPART NAME WATER PUMP AND CORROSION RESISTOR ASSY PART NO PART NAMEREMARKS 1136500180ISUZU 6BG1 — THERMOSTAT AND HOUSING ASSY THERMOSTAT AND HOUSING ASSYISUZU 6BG1 — THERMOSTAT AND HOUSING ASSY PART NOPART NAME REMARKSISUZU 6BG1 — ENGINE WATER PIPING ASSY ENGINE WATER PIPING ASSYISUZU 6BG1 — ENGINE WATER PIPING ASSY ENGINE WATER PIPING ASSYPART NO PART NAMEISUZU 6BG1 — FAN AND FAN BELT ASSY FAN AND FAN BELT ASSYISUZU 6BG1 — FAN AND FAN BELT ASSY PART NOPART NAME 8944838971ISUZU 6BG1 — FUEL INJECTION ASSY FUEL INJECTION ASSYISUZU 6BG1 — FUEL INJECTION ASSY PART NOPART NAME REMARKSISUZU 6BG1 — FUEL FILTER AND BRACKET ASSY FUEL FILTER AND BRACKET ASSYISUZU 6BG1 — FUEL FILTER AND BRACKET ASSY PART NOPART NAME REMARKSISUZU 6BG1 — FUEL PUMP AND PIPE ASSY FUEL PUMP AND PIPE ASSYISUZU 6BG1 — FUEL PUMP AND PIPE ASSY PART NOPART NAME REMARKSISUZU 6BG1 — OIL COOLER AND OIL FILTER ASSY OIL COOLER AND OIL FILTER ASSYISUZU 6BG1 — OIL COOLER AND OIL FILTER ASSY PART NOPART NAME REMARKSISUZU 6BG1 — OIL PUMP AND OIL STRAINER ASSY OIL PUMP AND OIL STRAINER ASSYISUZU 6BG1 — OIL PUMP AND OIL STRAINER ASSY PART NOPART NAME REMARKSISUZU 6BG1 — OIL ANDVACUUM PIPING ASSY OIL AND VACUUM PIPING ASSYISUZU 6BG1 — OIL ANDVACUUM PIPING ASSY PART NOPART NAME REMARKSISUZU 6BG1 — ELECTRICAL CONTROL ASSY ELECTRICAL CONTROL ASSYISUZU 6BG1 — ELECTRICAL CONTROL ASSY PART NOPART NAME REMARKSISUZU 6BG1 — STARTER COMP. ASSY STARTER COMP. ASSYISUZU 6BG1 — STARTER COMP. ASSY PART NOPART NAME REMARKSISUZU 6BG1 — ALTERNATOR COMP. ASSY ALTERNATOR COMP. ASSYISUZU 6BG1 — ALTERNATOR COMP. ASSY PART NOPART NAME REMARKSISUZU 6BG1 — INJ. PUMP COMP. ASSY INJ. PUMP COMP. ASSYISUZU 6BG1 — INJ. PUMP COMP. ASSY PART NOPART NAME REMARKSISUZU 6BG1 — INJ. PUMP COMP. ASSY ISUZU 6BG1 — INJ. PUMP COMP. ASSY PART NAMENJ. PUMP COMP PART NOISUZU 6BG1 — GOVERNOR COMP. ASSY GOVERNOR COMP. ASSYISUZU 6BG1 — GOVERNOR COMP. ASSY PART NOPART NAME REMARKSISUZU 6BG1 — GOVERNOR COMP. ASSY ISUZU 6BG1 — GOVERNOR COMP. ASSY PART NOPART NAME REMARKSISUZU 6BG1 —FEEDPUMP ASSY FEED PUMP ASSYISUZU 6BG1 — FEED PUMP ASSY PART NOPART NAME REMARKSISUZU 6BG1 — MISC. INJECTION PUMP ASSY MISC. INJECTION PUMP ASSYISUZU 6BG1 — MISC. INJECTION PUMP ASSY PART NOPART NAME REMARKSISUZU 6BG1 — COUPLING ASSY ISUZU 6BG1 — COUPLING ASSY PART NOPART NAME ISUZU 6BG1 — WATER SEDIMENTER ASSY WATER SEDIMENTER ASSYISUZU 6BG1 —WATERSEDIMENTER ASSY PART NOPART NAME REMARKSISUZU 6BG1 — SWITCH AND RELAY ASSY SWITCH AND RELAY ASSYISUZU 6BG1 — SWITCH AND RELAY ASSY PART NOPART NAME Effective: July 1, SPECIAL EXPEDITING SERVICETERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMSNOTE PAGE HERES HOW TO GET HELP PARTS AND OPERATION MANUALMAIN 800/421-1244or 310/537-3700FAX: 310/537-3927