MQ POWER DCA-60SSI2 WHISPERWATTTM GENERATOR
PARTS AND OPERATION MANUAL
PARTS LIST NO. 8081500G
SERVICE DEPARTMENT
Page
MAIN
HERES HOW TO GET HELP
800/421-1244or 310/537-3700FAX: 310/537-3927
MQ POWER DCA-60SSI2
TABLE OF CONTENTS
AC GENERATOR
ISUZU 6BG1 ENGINE
Now! Direct TOLL-FREEaccess
PARTS ORDERING PROCEDURES
Extra
Discount
GENERAL SAFETY
RULES FOR SAFE OPERATION
Radiator
RULES FOR SAFE OPERATION
RULES FOR SAFE OPERATION
Battery
Loading and Unloading Crane
RULES FOR SAFE OPERATION
Maintenance Safety
Transporting
Emergencies
Towing Safety Precautions
DCA-60SSI2 —TOWINGRULES FOR SAFE OPERATION
Explanation of Chart
DCA-60SSIU —TRAILER-SAFETYGUIDELINES
Table 1. Specifications
DCA-60SSIU —TRAILER-SPECIFICATIONS
MODEL
APPLICATION
Table 1. Specifications Cont
DCA-60SSIU —TRAILER-SPECIFICATIONS
MODEL
COUPLER
Electric Brake Adjustment
DCA-60SSIU —TRAILERSAFETY GUIDELINES
Brakes
Electric Brakes
Hydraulic/Air/Surge Brakes
DCA-60SSIU —TRAILERSAFETY GUIDELINES
Figure 2. Electrical Brake Components
Figure 3. Hydraulic Brake Components
Tires/Wheels/Lug Nuts
DCA-60SSIU —TRAILERSAFETY GUIDELINES
Tire Wear/Inflation
Suspension
Table 3. Suspension Torque Requirements
DCA-60SSIU —TRAILERSAFETY GUIDELINES
Item
Torque Ft.-Lbs
DCA-60SSIU —TRAILER-WIRINGDIAGRAM
Table 5. Electric Brake Troubleshooting
DCA-60SSIU —TRAILER-BRAKETROUBLESHOOTING
Symptom
Solution
Table 6. Hydraulic Brake Troubleshooting
DCA-60SSIU —TRAILER-BRAKETROUBLESHOOTING
Symptom
Solution
DCA-60SSI2— GENERATOR DECALS
DCA-60SSI2— GENERATOR DECALS
Generator Specifications
DCA-60SSI2— SPECIFICATIONS
Engine Specifications
Zig Zag
DCA-60SSI2FAMILIARIZATION Generator
DCA-60SSI2— GENERAL INFORMATION
Engine Operating Panel
Generator Control Panel
Figure 6. Major Components
DCA-60SSI2— MAJOR COMPONENTS
Figure 7. Dimensions
DCA-60SSI2— DIMENSIONS TOP, SIDE AND FRONT
NOTE PAGE
Figure 8. Control Panel
DCA-60SSI2— CONTROL PANEL
5.Main Circuit Breaker – This three-pole,150 amp main breaker is provided to protect the UNV voltage output terminals from overload
DCA-60SSI2— CONTROL PANEL
Figure 9. Engine Operating Panel
DCA-60SSI2— ENGINE OPERATING PANEL
DCA-60SSI2— ENGINE OPERATING PANEL
Connecting Load
DCA-60SSIU— OUTPUTTERMINAL PANEL
Output Terminal Panel
120 Volt Receptacle
Figure 12. Output Panel Location
DCA-60SSIU— OUTPUTTERMINAL VOLTAGE SELECTION
Legs O and Ground are considered Bonded Grounds
Voltage Selector Switch Locking Button
DCA-60SSIU— OUTPUT AMPERAGE SETUP
Output Terminal Panel Available Voltages
Over Current Relay
How To Read The Output Terminal Gauges
DCA-60SSIU— OUTPUT AMPERAGE SETUP
Receptacle Use
240/120V Hard Wire Hookup
DCA-60SSIU— OUTPUT VOLTAGE SETUP
480/240V Hard Wire Hookup
Figure 18. Hard Wire Hookup at 240/120V Position
Single Phase: 480V, 440V, or 416 Volt
DCA-60SSIU— OUTPUT VOLTAGE SETUP
3 Phase, 480V, 440V, or 416 Volt
Single Phase: 277V, 254V, or
Single Phase: 240V, 220V, or 208 Volt
DCA-60SSIU— OUTPUT VOLTAGE SETUP
3 Phase, 240V, 220V, or 208 Volt
Single Phase: 139V, 127V, or
Single Phase: 120 Volt
DCA-60SSIU— OUTPUT VOLTAGE SETUP
Single Phase, 240 Volt
Position
Outdoor Installation
DCA-60SSI2— INSTALLATION
Mounting
DCA-60SSI2— INSTALLATION
#10 Wire
DCA-60SSI2— PRE-SETUP
#12 Wire
General Inspection Prior to Operation
DCA-60SSI2— PRE-SETUP
Table 11. Recommended Motor Oil
Lubrication Oil
Coolant
Cleaning the Outer Radiator
DCA-60SSIU— PRE-SETUP
Air Cleaner
Adjusting Fan Belt
Battery
DCA-60SSIU— PRE-SETUP
Battery Cable Installation
Wiring
Single Phase Load
DCA-60SSI2— LOAD APPLICATION
Three Phase Load
Before Starting Engine
DCA-60SSI2— GENERATOR START-UPPROCEDURE
Before Starting Generator and Control Panel
DCA-60SSI2— GENERATOR START-UPPROCEDURE
abnormal condition occurs
DCA-60SSI2— GENERATOR START-UPPROCEDURE
ENGINE SHUTDOWN
DCA-60SSI2— GENERATOR SHUT-DOWNPROCEDURE
EMERGENCY STOP
NOTE PAGE
Air Cleaner
DCA-60SSIU— MAINTENANCE
Service Daily
Cleaning the Fuel Strainer
Feed Pump Strainer Cleaning
DCA-60SSIU— MAINTENANCE
Flushing Out Radiator and Replacing Coolant
Injection Timing Check and Adjustment
DCA-60SSIU— MAINTENANCE
Valve Clearance Check
INSPECTION / MAINTENANCE
DCA-60SSIU— MAINTENANCE
Generator Storage
DCA-60SSI2— GENERATOR WIRING DIAGRAM
DCA-60SSI2— ENGINEWIRING DIAGRAM
TABLE 16. ENGINE TROUBLESHOOTING
DCA-60SSI2 —TROUBLESHOOTINGENGINE
SYMPTOM
POSSIBLE PROBLEM
TABLE 16. ENGINE TROUBLESHOOTING CONTINUED
DCA-60SSI2 —TROUBLESHOOTINGENGINE
SYMPTOM
POSSIBLE PROBLEM
TABLE 17. GENERATOR TROUBLESHOOTING
DCA-60SSI2 —TROUBLESHOOTINGGENERATOR/ENGINE
SYMPTOM
POSSIBLE PROBLEM
NOTE PAGE
Items Found In the “Remarks” Column
EXPLANATION OF CODE IN REMARKS COLUMN
Items Found In the “Items Number” Column
DCA-60SSI2W/ISUZU 6BG1 DIESEL ENGINE 1 TO 3 UNITS
DCA-60SSI2— SUGGESTED SPARE PARTS
Description
GENERATOR ASSY
DCA-60SSI2 ---GENERATOR ASSY
GENERATOR ASSY
DCA-60SSI2
PART NO
ITEM
DCA-60SSI2 ---GENERATOR ASSY
GENERATOR ASSY
DCA-60SSI2
PART NO
ITEM
CONTROL BOX ASSY
DCA-60SSI2 ---CONTROL BOX ASSY
DCA-60SSI2
CONTROL BOX ASSY
PART NO
ITEM
DCA-60SSI2 ---CONTROL BOX ASSY
CONTROL BOX ASSY
DCA-60SSI2
PART NO
ITEM
ENGINE AND RADIATOR ASSY
DCA-60SSI2ENGINE AND RADIATOR ASSY
ENGINE AND RADIATOR ASSY
DCA-60SSI2ENGINE AND RADIATOR ASSY
PART NO
ITEM
DCA-60SSI2ENGINE AND RADIATOR ASSY
ENGINE AND RADIATOR ASSY
DCA-60SSI2ENGINE AND RADIATOR ASSY
PART NO
ITEM
ENGINE OPERATING PANEL ASSY
DCA-60SSI2 ---ENGINE OPERATING PANEL ASSY
ENGINE OPERATING PANEL ASSY
DCA-60SSI2
PART NO
ITEM
DCA-60SSI2 ---ENGINE OPERATING PANEL ASSY
DCA-60SSI2
ENGINE OPERATING PANEL ASSY
PART NO
ITEM
BATTERY ASSY
DCA-60SSI2 ---BATTERY ASSY
DCA-60SSI2
BATTERY ASSY
PART NO
ITEM
MUFFLER ASSY
DCA-60SSI2 ---MUFFLER ASSY
DCA-60SSI2
MUFFLER ASSY
PART NO
ITEM
FUEL TANK ASSY
DCA-60SSI2 ---FUEL TANK ASSY
DCA-60SSI2
FUEL TANK ASSY
PART NO
ITEM
INDICATE COLOR OF UNIT
DCA-60SSI2 ---ENCLOSURE ASSY
1-ORANGE
5 -BLACK
DCA-60SSI2
ENCLOSURE ASSY
PART NO
ITEM
INDICATE COLOR OF UNIT
DCA-60SSI2 ---ENCLOSURE ASSY
1-ORANGE
5 -BLACK
DCA-60SSI2
ENCLOSURE ASSY
PART NO
ITEM
DCA-60SSI2 ---ENCLOSURE ASSY
PART NO
DCA-60SSI2 ---ENCLOSURE ASSY
ITEM
REMARKS
RUBBER SEAL ASSY
DCA-60SSI2 ---RUBBER SEAL ASSY
PART NO
DCA-60SSI2 ---RUBBER SEAL ASSY
ITEM
PART NO
DECAL ASSY
DCA-60SSI2 ---DECALS
DCA-60SSI2
DECALS
PART NO
ITEM
CYLINDER HEAD COVER ASSY
ISUZU 6BG1 — CYLINDER HEAD COVER ASSY
PART NO
ISUZU 6BG1 — CYLINDER HEAD COVER ASSY
PART NAME
CYLINDER HEAD ASSY
ISUZU 6BG1 — CYLINDER HEAD ASSY
PART NO
ISUZU 6BG1 — CYLINDER HEAD ASSY
PART NAME
QTY. REMARKS
CYLINDER BLOCK ASSY
ISUZU 6BG1 — CYLINDER BLOCK ASSY
PART NO
ISUZU 6BG1 — CYLINDER BLOCK ASSY
PART NAME
REMARKS
ISUZU 6BG1 — CYLINDER BLOCK ASSY
PART NO
ISUZU 6BG1 — CYLINDER BLOCK ASSY
PART NAME
REMARKS
OIL PAN AND LEVEL GAUGE ASSY
ISUZU 6BG1 — OIL PAN AND LEVEL GAUGE ASSY
PART NO
ISUZU 6BG1 — OIL PAN AND LEVEL GAUGE ASSY
PART NAME
REMARKS
CAMSHAFT AND VALVE ASSY
ISUZU 6BG1 — CAMSHAFT AND VALVE ASSY
PART NO
ISUZU 6BG1 — CAMSHAFT AND VALVE ASSY
PART NAME
CRANKSHAFT, PISTON AND FLYWHEEL ASSY
ISUZU 6BG1 — CRANKSHAFT, PISTON AND FLYWHEEL ASSY
CRANKSHAFT, PISTON AND FLYWHEEL ASSY
ISUZU 6BG1 — CRANKSHAFT, PISTON AND FLYWHEEL ASSY
PART NO
PART NAME
TIMING GEAR AND FLYWHEEL HOUSING ASSY
PART NAME
PART NO
REMARKS
5113110113
INLET MANIFOLD ASSY
ISUZU 6BG1 — INLET MANIFOLD ASSY
PART NO
ISUZU 6BG1 — INLET MANIFOLD ASSY
PART NAME
REMARKS
EXHAUST MANIFOLD ASSY
ISUZU 6BG1 — EXHAUST MANIFOLD ASSY
PART NO
ISUZU 6BG1 — EXHAUST MANIFOLD ASSY
PART NAME
REMARKS
VENTILATION ASSY
ISUZU 6BG1 —VENTILATIONASSY
PART NO
ISUZU 6BG1 — VENTILATION ASSY
PART NAME
WATER PUMP AND CORROSION RESISTOR ASSY
PART NAME
PART NO
REMARKS
1136500180
THERMOSTAT AND HOUSING ASSY
ISUZU 6BG1 — THERMOSTAT AND HOUSING ASSY
PART NO
ISUZU 6BG1 — THERMOSTAT AND HOUSING ASSY
PART NAME
REMARKS
ENGINE WATER PIPING ASSY
ISUZU 6BG1 — ENGINE WATER PIPING ASSY
ENGINE WATER PIPING ASSY
ISUZU 6BG1 — ENGINE WATER PIPING ASSY
PART NO
PART NAME
FAN AND FAN BELT ASSY
ISUZU 6BG1 — FAN AND FAN BELT ASSY
PART NO
ISUZU 6BG1 — FAN AND FAN BELT ASSY
PART NAME
8944838971
FUEL INJECTION ASSY
ISUZU 6BG1 — FUEL INJECTION ASSY
PART NO
ISUZU 6BG1 — FUEL INJECTION ASSY
PART NAME
REMARKS
FUEL FILTER AND BRACKET ASSY
ISUZU 6BG1 — FUEL FILTER AND BRACKET ASSY
PART NO
ISUZU 6BG1 — FUEL FILTER AND BRACKET ASSY
PART NAME
REMARKS
FUEL PUMP AND PIPE ASSY
ISUZU 6BG1 — FUEL PUMP AND PIPE ASSY
PART NO
ISUZU 6BG1 — FUEL PUMP AND PIPE ASSY
PART NAME
REMARKS
OIL COOLER AND OIL FILTER ASSY
ISUZU 6BG1 — OIL COOLER AND OIL FILTER ASSY
PART NO
ISUZU 6BG1 — OIL COOLER AND OIL FILTER ASSY
PART NAME
REMARKS
OIL PUMP AND OIL STRAINER ASSY
ISUZU 6BG1 — OIL PUMP AND OIL STRAINER ASSY
PART NO
ISUZU 6BG1 — OIL PUMP AND OIL STRAINER ASSY
PART NAME
REMARKS
OIL AND VACUUM PIPING ASSY
ISUZU 6BG1 — OIL ANDVACUUM PIPING ASSY
PART NO
ISUZU 6BG1 — OIL ANDVACUUM PIPING ASSY
PART NAME
REMARKS
ELECTRICAL CONTROL ASSY
ISUZU 6BG1 — ELECTRICAL CONTROL ASSY
PART NO
ISUZU 6BG1 — ELECTRICAL CONTROL ASSY
PART NAME
REMARKS
STARTER COMP. ASSY
ISUZU 6BG1 — STARTER COMP. ASSY
PART NO
ISUZU 6BG1 — STARTER COMP. ASSY
PART NAME
REMARKS
ALTERNATOR COMP. ASSY
ISUZU 6BG1 — ALTERNATOR COMP. ASSY
PART NO
ISUZU 6BG1 — ALTERNATOR COMP. ASSY
PART NAME
REMARKS
INJ. PUMP COMP. ASSY
ISUZU 6BG1 — INJ. PUMP COMP. ASSY
PART NO
ISUZU 6BG1 — INJ. PUMP COMP. ASSY
PART NAME
REMARKS
ISUZU 6BG1 — INJ. PUMP COMP. ASSY
PART NAME
ISUZU 6BG1 — INJ. PUMP COMP. ASSY
NJ. PUMP COMP
PART NO
GOVERNOR COMP. ASSY
ISUZU 6BG1 — GOVERNOR COMP. ASSY
PART NO
ISUZU 6BG1 — GOVERNOR COMP. ASSY
PART NAME
REMARKS
ISUZU 6BG1 — GOVERNOR COMP. ASSY
PART NO
ISUZU 6BG1 — GOVERNOR COMP. ASSY
PART NAME
REMARKS
FEED PUMP ASSY
ISUZU 6BG1 —FEEDPUMP ASSY
PART NO
ISUZU 6BG1 — FEED PUMP ASSY
PART NAME
REMARKS
MISC. INJECTION PUMP ASSY
ISUZU 6BG1 — MISC. INJECTION PUMP ASSY
PART NO
ISUZU 6BG1 — MISC. INJECTION PUMP ASSY
PART NAME
REMARKS
ISUZU 6BG1 — COUPLING ASSY
PART NO
ISUZU 6BG1 — COUPLING ASSY
PART NAME
WATER SEDIMENTER ASSY
ISUZU 6BG1 — WATER SEDIMENTER ASSY
PART NO
ISUZU 6BG1 —WATERSEDIMENTER ASSY
PART NAME
REMARKS
SWITCH AND RELAY ASSY
ISUZU 6BG1 — SWITCH AND RELAY ASSY
PART NO
ISUZU 6BG1 — SWITCH AND RELAY ASSY
PART NAME
SPECIAL EXPEDITING SERVICE
Effective: July 1,
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
NOTE PAGE
PARTS AND OPERATION MANUAL
HERES HOW TO GET HELP
MAIN
800/421-1244or 310/537-3700FAX: 310/537-3927