Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip DCA-60SS12 operation manual

Models: DCA-60SS12

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PAGE 2 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

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Contents

PARTS LIST NO. 8081500G PARTS AND OPERATION MANUALMQ POWER DCA-60SSI2 WHISPERWATTTM GENERATOR SERVICE DEPARTMENTPage 800/421-1244or 310/537-3700FAX: 310/537-3927 HERES HOW TO GET HELPMAIN AC GENERATOR TABLE OF CONTENTSMQ POWER DCA-60SSI2 ISUZU 6BG1 ENGINEExtra PARTS ORDERING PROCEDURESNow! Direct TOLL-FREEaccess DiscountRULES FOR SAFE OPERATION GENERAL SAFETYRULES FOR SAFE OPERATION RadiatorLoading and Unloading Crane BatteryRULES FOR SAFE OPERATION Transporting Maintenance SafetyRULES FOR SAFE OPERATION EmergenciesDCA-60SSI2 —TOWINGRULES FOR SAFE OPERATION Towing Safety PrecautionsDCA-60SSIU —TRAILER-SAFETYGUIDELINES Explanation of ChartMODEL DCA-60SSIU —TRAILER-SPECIFICATIONSTable 1. Specifications APPLICATIONMODEL DCA-60SSIU —TRAILER-SPECIFICATIONSTable 1. Specifications Cont COUPLERBrakes DCA-60SSIU —TRAILERSAFETY GUIDELINESElectric Brake Adjustment Electric BrakesFigure 2. Electrical Brake Components DCA-60SSIU —TRAILERSAFETY GUIDELINESHydraulic/Air/Surge Brakes Figure 3. Hydraulic Brake ComponentsTire Wear/Inflation DCA-60SSIU —TRAILERSAFETY GUIDELINESTires/Wheels/Lug Nuts SuspensionItem DCA-60SSIU —TRAILERSAFETY GUIDELINESTable 3. Suspension Torque Requirements Torque Ft.-LbsDCA-60SSIU —TRAILER-WIRINGDIAGRAM Symptom DCA-60SSIU —TRAILER-BRAKETROUBLESHOOTINGTable 5. Electric Brake Troubleshooting SolutionSymptom DCA-60SSIU —TRAILER-BRAKETROUBLESHOOTINGTable 6. Hydraulic Brake Troubleshooting SolutionDCA-60SSI2— GENERATOR DECALS DCA-60SSI2— GENERATOR DECALS Engine Specifications DCA-60SSI2— SPECIFICATIONSGenerator Specifications Zig ZagEngine Operating Panel DCA-60SSI2— GENERAL INFORMATIONDCA-60SSI2FAMILIARIZATION Generator Generator Control PanelDCA-60SSI2— MAJOR COMPONENTS Figure 6. Major ComponentsDCA-60SSI2— DIMENSIONS TOP, SIDE AND FRONT Figure 7. DimensionsNOTE PAGE DCA-60SSI2— CONTROL PANEL Figure 8. Control PanelDCA-60SSI2— CONTROL PANEL 5.Main Circuit Breaker – This three-pole,150 amp main breaker is provided to protect the UNV voltage output terminals from overloadDCA-60SSI2— ENGINE OPERATING PANEL Figure 9. Engine Operating PanelDCA-60SSI2— ENGINE OPERATING PANEL Output Terminal Panel DCA-60SSIU— OUTPUTTERMINAL PANELConnecting Load 120 Volt ReceptacleLegs O and Ground are considered Bonded Grounds DCA-60SSIU— OUTPUTTERMINAL VOLTAGE SELECTIONFigure 12. Output Panel Location Output Terminal Panel Available Voltages DCA-60SSIU— OUTPUT AMPERAGE SETUPVoltage Selector Switch Locking Button Over Current RelayReceptacle Use DCA-60SSIU— OUTPUT AMPERAGE SETUPHow To Read The Output Terminal Gauges 480/240V Hard Wire Hookup DCA-60SSIU— OUTPUT VOLTAGE SETUP240/120V Hard Wire Hookup Figure 18. Hard Wire Hookup at 240/120V Position3 Phase, 480V, 440V, or 416 Volt DCA-60SSIU— OUTPUT VOLTAGE SETUPSingle Phase: 480V, 440V, or 416 Volt Single Phase: 277V, 254V, or3 Phase, 240V, 220V, or 208 Volt DCA-60SSIU— OUTPUT VOLTAGE SETUPSingle Phase: 240V, 220V, or 208 Volt Single Phase: 139V, 127V, orSingle Phase, 240 Volt DCA-60SSIU— OUTPUT VOLTAGE SETUPSingle Phase: 120 Volt PositionMounting DCA-60SSI2— INSTALLATIONOutdoor Installation DCA-60SSI2— INSTALLATION #12 Wire DCA-60SSI2— PRE-SETUP#10 Wire General Inspection Prior to OperationLubrication Oil Table 11. Recommended Motor OilDCA-60SSI2— PRE-SETUP CoolantAir Cleaner DCA-60SSIU— PRE-SETUPCleaning the Outer Radiator Adjusting Fan BeltBattery Cable Installation DCA-60SSIU— PRE-SETUPBattery WiringThree Phase Load DCA-60SSI2— LOAD APPLICATIONSingle Phase Load Before Starting Generator and Control Panel DCA-60SSI2— GENERATOR START-UPPROCEDUREBefore Starting Engine DCA-60SSI2— GENERATOR START-UPPROCEDURE DCA-60SSI2— GENERATOR START-UPPROCEDURE abnormal condition occursEMERGENCY STOP DCA-60SSI2— GENERATOR SHUT-DOWNPROCEDUREENGINE SHUTDOWN NOTE PAGE Service Daily DCA-60SSIU— MAINTENANCEAir Cleaner Cleaning the Fuel StrainerFlushing Out Radiator and Replacing Coolant DCA-60SSIU— MAINTENANCEFeed Pump Strainer Cleaning Valve Clearance Check DCA-60SSIU— MAINTENANCEInjection Timing Check and Adjustment Generator Storage DCA-60SSIU— MAINTENANCEINSPECTION / MAINTENANCE DCA-60SSI2— GENERATOR WIRING DIAGRAM DCA-60SSI2— ENGINEWIRING DIAGRAM SYMPTOM DCA-60SSI2 —TROUBLESHOOTINGENGINETABLE 16. ENGINE TROUBLESHOOTING POSSIBLE PROBLEMSYMPTOM DCA-60SSI2 —TROUBLESHOOTINGENGINETABLE 16. ENGINE TROUBLESHOOTING CONTINUED POSSIBLE PROBLEMSYMPTOM DCA-60SSI2 —TROUBLESHOOTINGGENERATOR/ENGINETABLE 17. GENERATOR TROUBLESHOOTING POSSIBLE PROBLEMNOTE PAGE Items Found In the “Items Number” Column EXPLANATION OF CODE IN REMARKS COLUMNItems Found In the “Remarks” Column Description DCA-60SSI2— SUGGESTED SPARE PARTSDCA-60SSI2W/ISUZU 6BG1 DIESEL ENGINE 1 TO 3 UNITS DCA-60SSI2 ---GENERATOR ASSY GENERATOR ASSYPART NO DCA-60SSI2GENERATOR ASSY ITEMDCA-60SSI2 ---GENERATOR ASSY PART NO DCA-60SSI2GENERATOR ASSY ITEMDCA-60SSI2 ---CONTROL BOX ASSY CONTROL BOX ASSYPART NO CONTROL BOX ASSYDCA-60SSI2 ITEMDCA-60SSI2 ---CONTROL BOX ASSY PART NO DCA-60SSI2CONTROL BOX ASSY ITEMDCA-60SSI2ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSYPART NO DCA-60SSI2ENGINE AND RADIATOR ASSYENGINE AND RADIATOR ASSY ITEMDCA-60SSI2ENGINE AND RADIATOR ASSY PART NO DCA-60SSI2ENGINE AND RADIATOR ASSYENGINE AND RADIATOR ASSY ITEMDCA-60SSI2 ---ENGINE OPERATING PANEL ASSY ENGINE OPERATING PANEL ASSYPART NO DCA-60SSI2ENGINE OPERATING PANEL ASSY ITEMDCA-60SSI2 ---ENGINE OPERATING PANEL ASSY PART NO ENGINE OPERATING PANEL ASSYDCA-60SSI2 ITEMDCA-60SSI2 ---BATTERY ASSY BATTERY ASSYPART NO BATTERY ASSYDCA-60SSI2 ITEMDCA-60SSI2 ---MUFFLER ASSY MUFFLER ASSYPART NO MUFFLER ASSYDCA-60SSI2 ITEMDCA-60SSI2 ---FUEL TANK ASSY FUEL TANK ASSYPART NO FUEL TANK ASSYDCA-60SSI2 ITEM1-ORANGE DCA-60SSI2 ---ENCLOSURE ASSYINDICATE COLOR OF UNIT 5 -BLACKPART NO ENCLOSURE ASSYDCA-60SSI2 ITEM1-ORANGE DCA-60SSI2 ---ENCLOSURE ASSYINDICATE COLOR OF UNIT 5 -BLACKPART NO ENCLOSURE ASSYDCA-60SSI2 ITEMDCA-60SSI2 ---ENCLOSURE ASSY ITEM DCA-60SSI2 ---ENCLOSURE ASSYPART NO REMARKSDCA-60SSI2 ---RUBBER SEAL ASSY RUBBER SEAL ASSYITEM DCA-60SSI2 ---RUBBER SEAL ASSYPART NO PART NODCA-60SSI2 ---DECALS DECAL ASSYPART NO DECALSDCA-60SSI2 ITEMISUZU 6BG1 — CYLINDER HEAD COVER ASSY CYLINDER HEAD COVER ASSYPART NAME ISUZU 6BG1 — CYLINDER HEAD COVER ASSYPART NO ISUZU 6BG1 — CYLINDER HEAD ASSY CYLINDER HEAD ASSYPART NAME ISUZU 6BG1 — CYLINDER HEAD ASSYPART NO QTY. REMARKSISUZU 6BG1 — CYLINDER BLOCK ASSY CYLINDER BLOCK ASSYPART NAME ISUZU 6BG1 — CYLINDER BLOCK ASSYPART NO REMARKSISUZU 6BG1 — CYLINDER BLOCK ASSY PART NAME ISUZU 6BG1 — CYLINDER BLOCK ASSYPART NO REMARKSISUZU 6BG1 — OIL PAN AND LEVEL GAUGE ASSY OIL PAN AND LEVEL GAUGE ASSYPART NAME ISUZU 6BG1 — OIL PAN AND LEVEL GAUGE ASSYPART NO REMARKSISUZU 6BG1 — CAMSHAFT AND VALVE ASSY CAMSHAFT AND VALVE ASSYPART NAME ISUZU 6BG1 — CAMSHAFT AND VALVE ASSYPART NO ISUZU 6BG1 — CRANKSHAFT, PISTON AND FLYWHEEL ASSY CRANKSHAFT, PISTON AND FLYWHEEL ASSYPART NO ISUZU 6BG1 — CRANKSHAFT, PISTON AND FLYWHEEL ASSYCRANKSHAFT, PISTON AND FLYWHEEL ASSY PART NAMETIMING GEAR AND FLYWHEEL HOUSING ASSY REMARKS PART NOPART NAME 5113110113ISUZU 6BG1 — INLET MANIFOLD ASSY INLET MANIFOLD ASSYPART NAME ISUZU 6BG1 — INLET MANIFOLD ASSYPART NO REMARKSISUZU 6BG1 — EXHAUST MANIFOLD ASSY EXHAUST MANIFOLD ASSYPART NAME ISUZU 6BG1 — EXHAUST MANIFOLD ASSYPART NO REMARKSISUZU 6BG1 —VENTILATIONASSY VENTILATION ASSYPART NAME ISUZU 6BG1 — VENTILATION ASSYPART NO WATER PUMP AND CORROSION RESISTOR ASSY REMARKS PART NOPART NAME 1136500180ISUZU 6BG1 — THERMOSTAT AND HOUSING ASSY THERMOSTAT AND HOUSING ASSYPART NAME ISUZU 6BG1 — THERMOSTAT AND HOUSING ASSYPART NO REMARKSISUZU 6BG1 — ENGINE WATER PIPING ASSY ENGINE WATER PIPING ASSYPART NO ISUZU 6BG1 — ENGINE WATER PIPING ASSYENGINE WATER PIPING ASSY PART NAMEISUZU 6BG1 — FAN AND FAN BELT ASSY FAN AND FAN BELT ASSYPART NAME ISUZU 6BG1 — FAN AND FAN BELT ASSYPART NO 8944838971ISUZU 6BG1 — FUEL INJECTION ASSY FUEL INJECTION ASSYPART NAME ISUZU 6BG1 — FUEL INJECTION ASSYPART NO REMARKSISUZU 6BG1 — FUEL FILTER AND BRACKET ASSY FUEL FILTER AND BRACKET ASSYPART NAME ISUZU 6BG1 — FUEL FILTER AND BRACKET ASSYPART NO REMARKSISUZU 6BG1 — FUEL PUMP AND PIPE ASSY FUEL PUMP AND PIPE ASSYPART NAME ISUZU 6BG1 — FUEL PUMP AND PIPE ASSYPART NO REMARKSISUZU 6BG1 — OIL COOLER AND OIL FILTER ASSY OIL COOLER AND OIL FILTER ASSYPART NAME ISUZU 6BG1 — OIL COOLER AND OIL FILTER ASSYPART NO REMARKSISUZU 6BG1 — OIL PUMP AND OIL STRAINER ASSY OIL PUMP AND OIL STRAINER ASSYPART NAME ISUZU 6BG1 — OIL PUMP AND OIL STRAINER ASSYPART NO REMARKSISUZU 6BG1 — OIL ANDVACUUM PIPING ASSY OIL AND VACUUM PIPING ASSYPART NAME ISUZU 6BG1 — OIL ANDVACUUM PIPING ASSYPART NO REMARKSISUZU 6BG1 — ELECTRICAL CONTROL ASSY ELECTRICAL CONTROL ASSYPART NAME ISUZU 6BG1 — ELECTRICAL CONTROL ASSYPART NO REMARKSISUZU 6BG1 — STARTER COMP. ASSY STARTER COMP. ASSYPART NAME ISUZU 6BG1 — STARTER COMP. ASSYPART NO REMARKSISUZU 6BG1 — ALTERNATOR COMP. ASSY ALTERNATOR COMP. ASSYPART NAME ISUZU 6BG1 — ALTERNATOR COMP. ASSYPART NO REMARKSISUZU 6BG1 — INJ. PUMP COMP. ASSY INJ. PUMP COMP. ASSYPART NAME ISUZU 6BG1 — INJ. PUMP COMP. ASSYPART NO REMARKSISUZU 6BG1 — INJ. PUMP COMP. ASSY NJ. PUMP COMP ISUZU 6BG1 — INJ. PUMP COMP. ASSYPART NAME PART NOISUZU 6BG1 — GOVERNOR COMP. ASSY GOVERNOR COMP. ASSYPART NAME ISUZU 6BG1 — GOVERNOR COMP. ASSYPART NO REMARKSISUZU 6BG1 — GOVERNOR COMP. ASSY PART NAME ISUZU 6BG1 — GOVERNOR COMP. ASSYPART NO REMARKSISUZU 6BG1 —FEEDPUMP ASSY FEED PUMP ASSYPART NAME ISUZU 6BG1 — FEED PUMP ASSYPART NO REMARKSISUZU 6BG1 — MISC. INJECTION PUMP ASSY MISC. INJECTION PUMP ASSYPART NAME ISUZU 6BG1 — MISC. INJECTION PUMP ASSYPART NO REMARKSISUZU 6BG1 — COUPLING ASSY PART NAME ISUZU 6BG1 — COUPLING ASSYPART NO ISUZU 6BG1 — WATER SEDIMENTER ASSY WATER SEDIMENTER ASSYPART NAME ISUZU 6BG1 —WATERSEDIMENTER ASSYPART NO REMARKSISUZU 6BG1 — SWITCH AND RELAY ASSY SWITCH AND RELAY ASSYPART NAME ISUZU 6BG1 — SWITCH AND RELAY ASSYPART NO TERMS AND CONDITIONS OF SALE — PARTS Effective: July 1,SPECIAL EXPEDITING SERVICE PAYMENT TERMSNOTE PAGE MAIN HERES HOW TO GET HELPPARTS AND OPERATION MANUAL 800/421-1244or 310/537-3700FAX: 310/537-3927