PARTS LIST NO. 8081500G
PARTS AND OPERATION MANUAL
MQ POWER DCA-60SSI2 WHISPERWATTTM GENERATOR
SERVICE DEPARTMENT
Page
800/421-1244or 310/537-3700FAX: 310/537-3927
HERES HOW TO GET HELP
MAIN
AC GENERATOR
TABLE OF CONTENTS
MQ POWER DCA-60SSI2
ISUZU 6BG1 ENGINE
Extra
PARTS ORDERING PROCEDURES
Now! Direct TOLL-FREEaccess
Discount
RULES FOR SAFE OPERATION
GENERAL SAFETY
RULES FOR SAFE OPERATION
Radiator
Loading and Unloading Crane
Battery
RULES FOR SAFE OPERATION
Transporting
Maintenance Safety
RULES FOR SAFE OPERATION
Emergencies
DCA-60SSI2 —TOWINGRULES FOR SAFE OPERATION
Towing Safety Precautions
DCA-60SSIU —TRAILER-SAFETYGUIDELINES
Explanation of Chart
MODEL
DCA-60SSIU —TRAILER-SPECIFICATIONS
Table 1. Specifications
APPLICATION
MODEL
DCA-60SSIU —TRAILER-SPECIFICATIONS
Table 1. Specifications Cont
COUPLER
Brakes
DCA-60SSIU —TRAILERSAFETY GUIDELINES
Electric Brake Adjustment
Electric Brakes
Figure 2. Electrical Brake Components
DCA-60SSIU —TRAILERSAFETY GUIDELINES
Hydraulic/Air/Surge Brakes
Figure 3. Hydraulic Brake Components
Tire Wear/Inflation
DCA-60SSIU —TRAILERSAFETY GUIDELINES
Tires/Wheels/Lug Nuts
Suspension
Item
DCA-60SSIU —TRAILERSAFETY GUIDELINES
Table 3. Suspension Torque Requirements
Torque Ft.-Lbs
DCA-60SSIU —TRAILER-WIRINGDIAGRAM
Symptom
DCA-60SSIU —TRAILER-BRAKETROUBLESHOOTING
Table 5. Electric Brake Troubleshooting
Solution
Symptom
DCA-60SSIU —TRAILER-BRAKETROUBLESHOOTING
Table 6. Hydraulic Brake Troubleshooting
Solution
DCA-60SSI2— GENERATOR DECALS
DCA-60SSI2— GENERATOR DECALS
Engine Specifications
DCA-60SSI2— SPECIFICATIONS
Generator Specifications
Zig Zag
Engine Operating Panel
DCA-60SSI2— GENERAL INFORMATION
DCA-60SSI2FAMILIARIZATION Generator
Generator Control Panel
DCA-60SSI2— MAJOR COMPONENTS
Figure 6. Major Components
DCA-60SSI2— DIMENSIONS TOP, SIDE AND FRONT
Figure 7. Dimensions
NOTE PAGE
DCA-60SSI2— CONTROL PANEL
Figure 8. Control Panel
DCA-60SSI2— CONTROL PANEL
5.Main Circuit Breaker – This three-pole,150 amp main breaker is provided to protect the UNV voltage output terminals from overload
DCA-60SSI2— ENGINE OPERATING PANEL
Figure 9. Engine Operating Panel
DCA-60SSI2— ENGINE OPERATING PANEL
Output Terminal Panel
DCA-60SSIU— OUTPUTTERMINAL PANEL
Connecting Load
120 Volt Receptacle
Legs O and Ground are considered Bonded Grounds
DCA-60SSIU— OUTPUTTERMINAL VOLTAGE SELECTION
Figure 12. Output Panel Location
Output Terminal Panel Available Voltages
DCA-60SSIU— OUTPUT AMPERAGE SETUP
Voltage Selector Switch Locking Button
Over Current Relay
Receptacle Use
DCA-60SSIU— OUTPUT AMPERAGE SETUP
How To Read The Output Terminal Gauges
480/240V Hard Wire Hookup
DCA-60SSIU— OUTPUT VOLTAGE SETUP
240/120V Hard Wire Hookup
Figure 18. Hard Wire Hookup at 240/120V Position
3 Phase, 480V, 440V, or 416 Volt
DCA-60SSIU— OUTPUT VOLTAGE SETUP
Single Phase: 480V, 440V, or 416 Volt
Single Phase: 277V, 254V, or
3 Phase, 240V, 220V, or 208 Volt
DCA-60SSIU— OUTPUT VOLTAGE SETUP
Single Phase: 240V, 220V, or 208 Volt
Single Phase: 139V, 127V, or
Single Phase, 240 Volt
DCA-60SSIU— OUTPUT VOLTAGE SETUP
Single Phase: 120 Volt
Position
Mounting
DCA-60SSI2— INSTALLATION
Outdoor Installation
DCA-60SSI2— INSTALLATION
#12 Wire
DCA-60SSI2— PRE-SETUP
#10 Wire
General Inspection Prior to Operation
Lubrication Oil
Table 11. Recommended Motor Oil
DCA-60SSI2— PRE-SETUP
Coolant
Air Cleaner
DCA-60SSIU— PRE-SETUP
Cleaning the Outer Radiator
Adjusting Fan Belt
Battery Cable Installation
DCA-60SSIU— PRE-SETUP
Battery
Wiring
Three Phase Load
DCA-60SSI2— LOAD APPLICATION
Single Phase Load
Before Starting Generator and Control Panel
DCA-60SSI2— GENERATOR START-UPPROCEDURE
Before Starting Engine
DCA-60SSI2— GENERATOR START-UPPROCEDURE
DCA-60SSI2— GENERATOR START-UPPROCEDURE
abnormal condition occurs
EMERGENCY STOP
DCA-60SSI2— GENERATOR SHUT-DOWNPROCEDURE
ENGINE SHUTDOWN
NOTE PAGE
Service Daily
DCA-60SSIU— MAINTENANCE
Air Cleaner
Cleaning the Fuel Strainer
Flushing Out Radiator and Replacing Coolant
DCA-60SSIU— MAINTENANCE
Feed Pump Strainer Cleaning
Valve Clearance Check
DCA-60SSIU— MAINTENANCE
Injection Timing Check and Adjustment
Generator Storage
DCA-60SSIU— MAINTENANCE
INSPECTION / MAINTENANCE
DCA-60SSI2— GENERATOR WIRING DIAGRAM
DCA-60SSI2— ENGINEWIRING DIAGRAM
SYMPTOM
DCA-60SSI2 —TROUBLESHOOTINGENGINE
TABLE 16. ENGINE TROUBLESHOOTING
POSSIBLE PROBLEM
SYMPTOM
DCA-60SSI2 —TROUBLESHOOTINGENGINE
TABLE 16. ENGINE TROUBLESHOOTING CONTINUED
POSSIBLE PROBLEM
SYMPTOM
DCA-60SSI2 —TROUBLESHOOTINGGENERATOR/ENGINE
TABLE 17. GENERATOR TROUBLESHOOTING
POSSIBLE PROBLEM
NOTE PAGE
Items Found In the “Items Number” Column
EXPLANATION OF CODE IN REMARKS COLUMN
Items Found In the “Remarks” Column
Description
DCA-60SSI2— SUGGESTED SPARE PARTS
DCA-60SSI2W/ISUZU 6BG1 DIESEL ENGINE 1 TO 3 UNITS
DCA-60SSI2 ---GENERATOR ASSY
GENERATOR ASSY
PART NO
DCA-60SSI2
GENERATOR ASSY
ITEM
DCA-60SSI2 ---GENERATOR ASSY
PART NO
DCA-60SSI2
GENERATOR ASSY
ITEM
DCA-60SSI2 ---CONTROL BOX ASSY
CONTROL BOX ASSY
PART NO
CONTROL BOX ASSY
DCA-60SSI2
ITEM
DCA-60SSI2 ---CONTROL BOX ASSY
PART NO
DCA-60SSI2
CONTROL BOX ASSY
ITEM
DCA-60SSI2ENGINE AND RADIATOR ASSY
ENGINE AND RADIATOR ASSY
PART NO
DCA-60SSI2ENGINE AND RADIATOR ASSY
ENGINE AND RADIATOR ASSY
ITEM
DCA-60SSI2ENGINE AND RADIATOR ASSY
PART NO
DCA-60SSI2ENGINE AND RADIATOR ASSY
ENGINE AND RADIATOR ASSY
ITEM
DCA-60SSI2 ---ENGINE OPERATING PANEL ASSY
ENGINE OPERATING PANEL ASSY
PART NO
DCA-60SSI2
ENGINE OPERATING PANEL ASSY
ITEM
DCA-60SSI2 ---ENGINE OPERATING PANEL ASSY
PART NO
ENGINE OPERATING PANEL ASSY
DCA-60SSI2
ITEM
DCA-60SSI2 ---BATTERY ASSY
BATTERY ASSY
PART NO
BATTERY ASSY
DCA-60SSI2
ITEM
DCA-60SSI2 ---MUFFLER ASSY
MUFFLER ASSY
PART NO
MUFFLER ASSY
DCA-60SSI2
ITEM
DCA-60SSI2 ---FUEL TANK ASSY
FUEL TANK ASSY
PART NO
FUEL TANK ASSY
DCA-60SSI2
ITEM
1-ORANGE
DCA-60SSI2 ---ENCLOSURE ASSY
INDICATE COLOR OF UNIT
5 -BLACK
PART NO
ENCLOSURE ASSY
DCA-60SSI2
ITEM
1-ORANGE
DCA-60SSI2 ---ENCLOSURE ASSY
INDICATE COLOR OF UNIT
5 -BLACK
PART NO
ENCLOSURE ASSY
DCA-60SSI2
ITEM
DCA-60SSI2 ---ENCLOSURE ASSY
ITEM
DCA-60SSI2 ---ENCLOSURE ASSY
PART NO
REMARKS
DCA-60SSI2 ---RUBBER SEAL ASSY
RUBBER SEAL ASSY
ITEM
DCA-60SSI2 ---RUBBER SEAL ASSY
PART NO
PART NO
DCA-60SSI2 ---DECALS
DECAL ASSY
PART NO
DECALS
DCA-60SSI2
ITEM
ISUZU 6BG1 — CYLINDER HEAD COVER ASSY
CYLINDER HEAD COVER ASSY
PART NAME
ISUZU 6BG1 — CYLINDER HEAD COVER ASSY
PART NO
ISUZU 6BG1 — CYLINDER HEAD ASSY
CYLINDER HEAD ASSY
PART NAME
ISUZU 6BG1 — CYLINDER HEAD ASSY
PART NO
QTY. REMARKS
ISUZU 6BG1 — CYLINDER BLOCK ASSY
CYLINDER BLOCK ASSY
PART NAME
ISUZU 6BG1 — CYLINDER BLOCK ASSY
PART NO
REMARKS
ISUZU 6BG1 — CYLINDER BLOCK ASSY
PART NAME
ISUZU 6BG1 — CYLINDER BLOCK ASSY
PART NO
REMARKS
ISUZU 6BG1 — OIL PAN AND LEVEL GAUGE ASSY
OIL PAN AND LEVEL GAUGE ASSY
PART NAME
ISUZU 6BG1 — OIL PAN AND LEVEL GAUGE ASSY
PART NO
REMARKS
ISUZU 6BG1 — CAMSHAFT AND VALVE ASSY
CAMSHAFT AND VALVE ASSY
PART NAME
ISUZU 6BG1 — CAMSHAFT AND VALVE ASSY
PART NO
ISUZU 6BG1 — CRANKSHAFT, PISTON AND FLYWHEEL ASSY
CRANKSHAFT, PISTON AND FLYWHEEL ASSY
PART NO
ISUZU 6BG1 — CRANKSHAFT, PISTON AND FLYWHEEL ASSY
CRANKSHAFT, PISTON AND FLYWHEEL ASSY
PART NAME
TIMING GEAR AND FLYWHEEL HOUSING ASSY
REMARKS
PART NO
PART NAME
5113110113
ISUZU 6BG1 — INLET MANIFOLD ASSY
INLET MANIFOLD ASSY
PART NAME
ISUZU 6BG1 — INLET MANIFOLD ASSY
PART NO
REMARKS
ISUZU 6BG1 — EXHAUST MANIFOLD ASSY
EXHAUST MANIFOLD ASSY
PART NAME
ISUZU 6BG1 — EXHAUST MANIFOLD ASSY
PART NO
REMARKS
ISUZU 6BG1 —VENTILATIONASSY
VENTILATION ASSY
PART NAME
ISUZU 6BG1 — VENTILATION ASSY
PART NO
WATER PUMP AND CORROSION RESISTOR ASSY
REMARKS
PART NO
PART NAME
1136500180
ISUZU 6BG1 — THERMOSTAT AND HOUSING ASSY
THERMOSTAT AND HOUSING ASSY
PART NAME
ISUZU 6BG1 — THERMOSTAT AND HOUSING ASSY
PART NO
REMARKS
ISUZU 6BG1 — ENGINE WATER PIPING ASSY
ENGINE WATER PIPING ASSY
PART NO
ISUZU 6BG1 — ENGINE WATER PIPING ASSY
ENGINE WATER PIPING ASSY
PART NAME
ISUZU 6BG1 — FAN AND FAN BELT ASSY
FAN AND FAN BELT ASSY
PART NAME
ISUZU 6BG1 — FAN AND FAN BELT ASSY
PART NO
8944838971
ISUZU 6BG1 — FUEL INJECTION ASSY
FUEL INJECTION ASSY
PART NAME
ISUZU 6BG1 — FUEL INJECTION ASSY
PART NO
REMARKS
ISUZU 6BG1 — FUEL FILTER AND BRACKET ASSY
FUEL FILTER AND BRACKET ASSY
PART NAME
ISUZU 6BG1 — FUEL FILTER AND BRACKET ASSY
PART NO
REMARKS
ISUZU 6BG1 — FUEL PUMP AND PIPE ASSY
FUEL PUMP AND PIPE ASSY
PART NAME
ISUZU 6BG1 — FUEL PUMP AND PIPE ASSY
PART NO
REMARKS
ISUZU 6BG1 — OIL COOLER AND OIL FILTER ASSY
OIL COOLER AND OIL FILTER ASSY
PART NAME
ISUZU 6BG1 — OIL COOLER AND OIL FILTER ASSY
PART NO
REMARKS
ISUZU 6BG1 — OIL PUMP AND OIL STRAINER ASSY
OIL PUMP AND OIL STRAINER ASSY
PART NAME
ISUZU 6BG1 — OIL PUMP AND OIL STRAINER ASSY
PART NO
REMARKS
ISUZU 6BG1 — OIL ANDVACUUM PIPING ASSY
OIL AND VACUUM PIPING ASSY
PART NAME
ISUZU 6BG1 — OIL ANDVACUUM PIPING ASSY
PART NO
REMARKS
ISUZU 6BG1 — ELECTRICAL CONTROL ASSY
ELECTRICAL CONTROL ASSY
PART NAME
ISUZU 6BG1 — ELECTRICAL CONTROL ASSY
PART NO
REMARKS
ISUZU 6BG1 — STARTER COMP. ASSY
STARTER COMP. ASSY
PART NAME
ISUZU 6BG1 — STARTER COMP. ASSY
PART NO
REMARKS
ISUZU 6BG1 — ALTERNATOR COMP. ASSY
ALTERNATOR COMP. ASSY
PART NAME
ISUZU 6BG1 — ALTERNATOR COMP. ASSY
PART NO
REMARKS
ISUZU 6BG1 — INJ. PUMP COMP. ASSY
INJ. PUMP COMP. ASSY
PART NAME
ISUZU 6BG1 — INJ. PUMP COMP. ASSY
PART NO
REMARKS
ISUZU 6BG1 — INJ. PUMP COMP. ASSY
NJ. PUMP COMP
ISUZU 6BG1 — INJ. PUMP COMP. ASSY
PART NAME
PART NO
ISUZU 6BG1 — GOVERNOR COMP. ASSY
GOVERNOR COMP. ASSY
PART NAME
ISUZU 6BG1 — GOVERNOR COMP. ASSY
PART NO
REMARKS
ISUZU 6BG1 — GOVERNOR COMP. ASSY
PART NAME
ISUZU 6BG1 — GOVERNOR COMP. ASSY
PART NO
REMARKS
ISUZU 6BG1 —FEEDPUMP ASSY
FEED PUMP ASSY
PART NAME
ISUZU 6BG1 — FEED PUMP ASSY
PART NO
REMARKS
ISUZU 6BG1 — MISC. INJECTION PUMP ASSY
MISC. INJECTION PUMP ASSY
PART NAME
ISUZU 6BG1 — MISC. INJECTION PUMP ASSY
PART NO
REMARKS
ISUZU 6BG1 — COUPLING ASSY
PART NAME
ISUZU 6BG1 — COUPLING ASSY
PART NO
ISUZU 6BG1 — WATER SEDIMENTER ASSY
WATER SEDIMENTER ASSY
PART NAME
ISUZU 6BG1 —WATERSEDIMENTER ASSY
PART NO
REMARKS
ISUZU 6BG1 — SWITCH AND RELAY ASSY
SWITCH AND RELAY ASSY
PART NAME
ISUZU 6BG1 — SWITCH AND RELAY ASSY
PART NO
TERMS AND CONDITIONS OF SALE — PARTS
Effective: July 1,
SPECIAL EXPEDITING SERVICE
PAYMENT TERMS
NOTE PAGE
MAIN
HERES HOW TO GET HELP
PARTS AND OPERATION MANUAL
800/421-1244or 310/537-3700FAX: 310/537-3927