Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip DCA-60SS12 operation manual DCA-60SSI2— INSTALLATION

Models: DCA-60SS12

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DCA-60SSI2 — INSTALLATION

Figure 32. Typical Generator Grounding Application

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 41

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Multiquip DCA-60SS12 operation manual DCA-60SSI2— INSTALLATION

Contents

MQ POWER DCA-60SSI2 WHISPERWATTTM GENERATOR PARTS AND OPERATION MANUALPARTS LIST NO. 8081500G SERVICE DEPARTMENTPage 800/421-1244or 310/537-3700FAX: 310/537-3927 HERES HOW TO GET HELPMAIN MQ POWER DCA-60SSI2 TABLE OF CONTENTSAC GENERATOR ISUZU 6BG1 ENGINENow! Direct TOLL-FREEaccess PARTS ORDERING PROCEDURESExtra DiscountGENERAL SAFETY RULES FOR SAFE OPERATIONRadiator RULES FOR SAFE OPERATIONLoading and Unloading Crane BatteryRULES FOR SAFE OPERATION RULES FOR SAFE OPERATION Maintenance SafetyTransporting EmergenciesTowing Safety Precautions DCA-60SSI2 —TOWINGRULES FOR SAFE OPERATIONExplanation of Chart DCA-60SSIU —TRAILER-SAFETYGUIDELINESTable 1. Specifications DCA-60SSIU —TRAILER-SPECIFICATIONSMODEL APPLICATIONTable 1. Specifications Cont DCA-60SSIU —TRAILER-SPECIFICATIONSMODEL COUPLERElectric Brake Adjustment DCA-60SSIU —TRAILERSAFETY GUIDELINESBrakes Electric BrakesHydraulic/Air/Surge Brakes DCA-60SSIU —TRAILERSAFETY GUIDELINESFigure 2. Electrical Brake Components Figure 3. Hydraulic Brake ComponentsTires/Wheels/Lug Nuts DCA-60SSIU —TRAILERSAFETY GUIDELINESTire Wear/Inflation SuspensionTable 3. Suspension Torque Requirements DCA-60SSIU —TRAILERSAFETY GUIDELINESItem Torque Ft.-LbsDCA-60SSIU —TRAILER-WIRINGDIAGRAM Table 5. Electric Brake Troubleshooting DCA-60SSIU —TRAILER-BRAKETROUBLESHOOTINGSymptom SolutionTable 6. Hydraulic Brake Troubleshooting DCA-60SSIU —TRAILER-BRAKETROUBLESHOOTINGSymptom SolutionDCA-60SSI2— GENERATOR DECALS DCA-60SSI2— GENERATOR DECALS Generator Specifications DCA-60SSI2— SPECIFICATIONSEngine Specifications Zig ZagDCA-60SSI2FAMILIARIZATION Generator DCA-60SSI2— GENERAL INFORMATIONEngine Operating Panel Generator Control PanelFigure 6. Major Components DCA-60SSI2— MAJOR COMPONENTSFigure 7. Dimensions DCA-60SSI2— DIMENSIONS TOP, SIDE AND FRONTNOTE PAGE Figure 8. Control Panel DCA-60SSI2— CONTROL PANEL5.Main Circuit Breaker – This three-pole,150 amp main breaker is provided to protect the UNV voltage output terminals from overload DCA-60SSI2— CONTROL PANELFigure 9. Engine Operating Panel DCA-60SSI2— ENGINE OPERATING PANELDCA-60SSI2— ENGINE OPERATING PANEL Connecting Load DCA-60SSIU— OUTPUTTERMINAL PANELOutput Terminal Panel 120 Volt ReceptacleLegs O and Ground are considered Bonded Grounds DCA-60SSIU— OUTPUTTERMINAL VOLTAGE SELECTIONFigure 12. Output Panel Location Voltage Selector Switch Locking Button DCA-60SSIU— OUTPUT AMPERAGE SETUPOutput Terminal Panel Available Voltages Over Current RelayReceptacle Use DCA-60SSIU— OUTPUT AMPERAGE SETUPHow To Read The Output Terminal Gauges 240/120V Hard Wire Hookup DCA-60SSIU— OUTPUT VOLTAGE SETUP480/240V Hard Wire Hookup Figure 18. Hard Wire Hookup at 240/120V PositionSingle Phase: 480V, 440V, or 416 Volt DCA-60SSIU— OUTPUT VOLTAGE SETUP3 Phase, 480V, 440V, or 416 Volt Single Phase: 277V, 254V, orSingle Phase: 240V, 220V, or 208 Volt DCA-60SSIU— OUTPUT VOLTAGE SETUP3 Phase, 240V, 220V, or 208 Volt Single Phase: 139V, 127V, orSingle Phase: 120 Volt DCA-60SSIU— OUTPUT VOLTAGE SETUPSingle Phase, 240 Volt PositionMounting DCA-60SSI2— INSTALLATIONOutdoor Installation DCA-60SSI2— INSTALLATION #10 Wire DCA-60SSI2— PRE-SETUP#12 Wire General Inspection Prior to OperationDCA-60SSI2— PRE-SETUP Table 11. Recommended Motor OilLubrication Oil CoolantCleaning the Outer Radiator DCA-60SSIU— PRE-SETUPAir Cleaner Adjusting Fan BeltBattery DCA-60SSIU— PRE-SETUPBattery Cable Installation WiringThree Phase Load DCA-60SSI2— LOAD APPLICATIONSingle Phase Load Before Starting Generator and Control Panel DCA-60SSI2— GENERATOR START-UPPROCEDUREBefore Starting Engine DCA-60SSI2— GENERATOR START-UPPROCEDURE abnormal condition occurs DCA-60SSI2— GENERATOR START-UPPROCEDUREEMERGENCY STOP DCA-60SSI2— GENERATOR SHUT-DOWNPROCEDUREENGINE SHUTDOWN NOTE PAGE Air Cleaner DCA-60SSIU— MAINTENANCEService Daily Cleaning the Fuel StrainerFlushing Out Radiator and Replacing Coolant DCA-60SSIU— MAINTENANCEFeed Pump Strainer Cleaning Valve Clearance Check DCA-60SSIU— MAINTENANCEInjection Timing Check and Adjustment Generator Storage DCA-60SSIU— MAINTENANCEINSPECTION / MAINTENANCE DCA-60SSI2— GENERATOR WIRING DIAGRAM DCA-60SSI2— ENGINEWIRING DIAGRAM TABLE 16. ENGINE TROUBLESHOOTING DCA-60SSI2 —TROUBLESHOOTINGENGINESYMPTOM POSSIBLE PROBLEMTABLE 16. ENGINE TROUBLESHOOTING CONTINUED DCA-60SSI2 —TROUBLESHOOTINGENGINESYMPTOM POSSIBLE PROBLEMTABLE 17. GENERATOR TROUBLESHOOTING DCA-60SSI2 —TROUBLESHOOTINGGENERATOR/ENGINESYMPTOM POSSIBLE PROBLEMNOTE PAGE Items Found In the “Items Number” Column EXPLANATION OF CODE IN REMARKS COLUMNItems Found In the “Remarks” Column Description DCA-60SSI2— SUGGESTED SPARE PARTSDCA-60SSI2W/ISUZU 6BG1 DIESEL ENGINE 1 TO 3 UNITS GENERATOR ASSY DCA-60SSI2 ---GENERATOR ASSYGENERATOR ASSY DCA-60SSI2PART NO ITEMDCA-60SSI2 ---GENERATOR ASSY GENERATOR ASSY DCA-60SSI2PART NO ITEMCONTROL BOX ASSY DCA-60SSI2 ---CONTROL BOX ASSYDCA-60SSI2 CONTROL BOX ASSYPART NO ITEMDCA-60SSI2 ---CONTROL BOX ASSY CONTROL BOX ASSY DCA-60SSI2PART NO ITEMENGINE AND RADIATOR ASSY DCA-60SSI2ENGINE AND RADIATOR ASSYENGINE AND RADIATOR ASSY DCA-60SSI2ENGINE AND RADIATOR ASSYPART NO ITEMDCA-60SSI2ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSY DCA-60SSI2ENGINE AND RADIATOR ASSYPART NO ITEMENGINE OPERATING PANEL ASSY DCA-60SSI2 ---ENGINE OPERATING PANEL ASSYENGINE OPERATING PANEL ASSY DCA-60SSI2PART NO ITEMDCA-60SSI2 ---ENGINE OPERATING PANEL ASSY DCA-60SSI2 ENGINE OPERATING PANEL ASSYPART NO ITEMBATTERY ASSY DCA-60SSI2 ---BATTERY ASSYDCA-60SSI2 BATTERY ASSYPART NO ITEMMUFFLER ASSY DCA-60SSI2 ---MUFFLER ASSYDCA-60SSI2 MUFFLER ASSYPART NO ITEMFUEL TANK ASSY DCA-60SSI2 ---FUEL TANK ASSYDCA-60SSI2 FUEL TANK ASSYPART NO ITEMINDICATE COLOR OF UNIT DCA-60SSI2 ---ENCLOSURE ASSY1-ORANGE 5 -BLACKDCA-60SSI2 ENCLOSURE ASSYPART NO ITEMINDICATE COLOR OF UNIT DCA-60SSI2 ---ENCLOSURE ASSY1-ORANGE 5 -BLACKDCA-60SSI2 ENCLOSURE ASSYPART NO ITEMDCA-60SSI2 ---ENCLOSURE ASSY PART NO DCA-60SSI2 ---ENCLOSURE ASSYITEM REMARKSRUBBER SEAL ASSY DCA-60SSI2 ---RUBBER SEAL ASSYPART NO DCA-60SSI2 ---RUBBER SEAL ASSYITEM PART NODECAL ASSY DCA-60SSI2 ---DECALSDCA-60SSI2 DECALSPART NO ITEMCYLINDER HEAD COVER ASSY ISUZU 6BG1 — CYLINDER HEAD COVER ASSYPART NAME ISUZU 6BG1 — CYLINDER HEAD COVER ASSYPART NO CYLINDER HEAD ASSY ISUZU 6BG1 — CYLINDER HEAD ASSYPART NO ISUZU 6BG1 — CYLINDER HEAD ASSYPART NAME QTY. REMARKSCYLINDER BLOCK ASSY ISUZU 6BG1 — CYLINDER BLOCK ASSYPART NO ISUZU 6BG1 — CYLINDER BLOCK ASSYPART NAME REMARKSISUZU 6BG1 — CYLINDER BLOCK ASSY PART NO ISUZU 6BG1 — CYLINDER BLOCK ASSYPART NAME REMARKSOIL PAN AND LEVEL GAUGE ASSY ISUZU 6BG1 — OIL PAN AND LEVEL GAUGE ASSYPART NO ISUZU 6BG1 — OIL PAN AND LEVEL GAUGE ASSYPART NAME REMARKSCAMSHAFT AND VALVE ASSY ISUZU 6BG1 — CAMSHAFT AND VALVE ASSYPART NAME ISUZU 6BG1 — CAMSHAFT AND VALVE ASSYPART NO CRANKSHAFT, PISTON AND FLYWHEEL ASSY ISUZU 6BG1 — CRANKSHAFT, PISTON AND FLYWHEEL ASSYCRANKSHAFT, PISTON AND FLYWHEEL ASSY ISUZU 6BG1 — CRANKSHAFT, PISTON AND FLYWHEEL ASSYPART NO PART NAMETIMING GEAR AND FLYWHEEL HOUSING ASSY PART NAME PART NOREMARKS 5113110113INLET MANIFOLD ASSY ISUZU 6BG1 — INLET MANIFOLD ASSYPART NO ISUZU 6BG1 — INLET MANIFOLD ASSYPART NAME REMARKSEXHAUST MANIFOLD ASSY ISUZU 6BG1 — EXHAUST MANIFOLD ASSYPART NO ISUZU 6BG1 — EXHAUST MANIFOLD ASSYPART NAME REMARKSVENTILATION ASSY ISUZU 6BG1 —VENTILATIONASSYPART NAME ISUZU 6BG1 — VENTILATION ASSYPART NO WATER PUMP AND CORROSION RESISTOR ASSY PART NAME PART NOREMARKS 1136500180THERMOSTAT AND HOUSING ASSY ISUZU 6BG1 — THERMOSTAT AND HOUSING ASSYPART NO ISUZU 6BG1 — THERMOSTAT AND HOUSING ASSYPART NAME REMARKSENGINE WATER PIPING ASSY ISUZU 6BG1 — ENGINE WATER PIPING ASSYENGINE WATER PIPING ASSY ISUZU 6BG1 — ENGINE WATER PIPING ASSYPART NO PART NAMEFAN AND FAN BELT ASSY ISUZU 6BG1 — FAN AND FAN BELT ASSYPART NO ISUZU 6BG1 — FAN AND FAN BELT ASSYPART NAME 8944838971FUEL INJECTION ASSY ISUZU 6BG1 — FUEL INJECTION ASSYPART NO ISUZU 6BG1 — FUEL INJECTION ASSYPART NAME REMARKSFUEL FILTER AND BRACKET ASSY ISUZU 6BG1 — FUEL FILTER AND BRACKET ASSYPART NO ISUZU 6BG1 — FUEL FILTER AND BRACKET ASSYPART NAME REMARKSFUEL PUMP AND PIPE ASSY ISUZU 6BG1 — FUEL PUMP AND PIPE ASSYPART NO ISUZU 6BG1 — FUEL PUMP AND PIPE ASSYPART NAME REMARKSOIL COOLER AND OIL FILTER ASSY ISUZU 6BG1 — OIL COOLER AND OIL FILTER ASSYPART NO ISUZU 6BG1 — OIL COOLER AND OIL FILTER ASSYPART NAME REMARKSOIL PUMP AND OIL STRAINER ASSY ISUZU 6BG1 — OIL PUMP AND OIL STRAINER ASSYPART NO ISUZU 6BG1 — OIL PUMP AND OIL STRAINER ASSYPART NAME REMARKSOIL AND VACUUM PIPING ASSY ISUZU 6BG1 — OIL ANDVACUUM PIPING ASSYPART NO ISUZU 6BG1 — OIL ANDVACUUM PIPING ASSYPART NAME REMARKSELECTRICAL CONTROL ASSY ISUZU 6BG1 — ELECTRICAL CONTROL ASSYPART NO ISUZU 6BG1 — ELECTRICAL CONTROL ASSYPART NAME REMARKSSTARTER COMP. ASSY ISUZU 6BG1 — STARTER COMP. ASSYPART NO ISUZU 6BG1 — STARTER COMP. ASSYPART NAME REMARKSALTERNATOR COMP. ASSY ISUZU 6BG1 — ALTERNATOR COMP. ASSYPART NO ISUZU 6BG1 — ALTERNATOR COMP. ASSYPART NAME REMARKSINJ. PUMP COMP. ASSY ISUZU 6BG1 — INJ. PUMP COMP. ASSYPART NO ISUZU 6BG1 — INJ. PUMP COMP. ASSYPART NAME REMARKSISUZU 6BG1 — INJ. PUMP COMP. ASSY PART NAME ISUZU 6BG1 — INJ. PUMP COMP. ASSYNJ. PUMP COMP PART NOGOVERNOR COMP. ASSY ISUZU 6BG1 — GOVERNOR COMP. ASSYPART NO ISUZU 6BG1 — GOVERNOR COMP. ASSYPART NAME REMARKSISUZU 6BG1 — GOVERNOR COMP. ASSY PART NO ISUZU 6BG1 — GOVERNOR COMP. ASSYPART NAME REMARKSFEED PUMP ASSY ISUZU 6BG1 —FEEDPUMP ASSYPART NO ISUZU 6BG1 — FEED PUMP ASSYPART NAME REMARKSMISC. INJECTION PUMP ASSY ISUZU 6BG1 — MISC. INJECTION PUMP ASSYPART NO ISUZU 6BG1 — MISC. INJECTION PUMP ASSYPART NAME REMARKSISUZU 6BG1 — COUPLING ASSY PART NAME ISUZU 6BG1 — COUPLING ASSYPART NO WATER SEDIMENTER ASSY ISUZU 6BG1 — WATER SEDIMENTER ASSYPART NO ISUZU 6BG1 —WATERSEDIMENTER ASSYPART NAME REMARKSSWITCH AND RELAY ASSY ISUZU 6BG1 — SWITCH AND RELAY ASSYPART NAME ISUZU 6BG1 — SWITCH AND RELAY ASSYPART NO SPECIAL EXPEDITING SERVICE Effective: July 1,TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMSNOTE PAGE PARTS AND OPERATION MANUAL HERES HOW TO GET HELPMAIN 800/421-1244or 310/537-3700FAX: 310/537-3927