Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip DCA-60SS12 Heres How To Get Help, Main, 800/421-1244or 310/537-3700FAX: 310/537-3927

Models: DCA-60SS12

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HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING

PARTS DEPARTMENT 800/427-1244 or 310/537-3700 FAX: 800/672-7877 or 310/637-3284

SERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046

WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046

MAIN

800/421-1244 or 310/537-3700 FAX: 310/537-3927

DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 3

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Multiquip DCA-60SS12 operation manual Heres How To Get Help, Main, 800/421-1244or 310/537-3700FAX: 310/537-3927

Contents

SERVICE DEPARTMENT PARTS AND OPERATION MANUALMQ POWER DCA-60SSI2 WHISPERWATTTM GENERATOR PARTS LIST NO. 8081500GPage HERES HOW TO GET HELP MAIN800/421-1244or 310/537-3700FAX: 310/537-3927 ISUZU 6BG1 ENGINE TABLE OF CONTENTSMQ POWER DCA-60SSI2 AC GENERATORDiscount PARTS ORDERING PROCEDURESNow! Direct TOLL-FREEaccess ExtraGENERAL SAFETY RULES FOR SAFE OPERATIONRadiator RULES FOR SAFE OPERATIONBattery RULES FOR SAFE OPERATIONLoading and Unloading Crane Emergencies Maintenance SafetyRULES FOR SAFE OPERATION TransportingTowing Safety Precautions DCA-60SSI2 —TOWINGRULES FOR SAFE OPERATIONExplanation of Chart DCA-60SSIU —TRAILER-SAFETYGUIDELINESAPPLICATION DCA-60SSIU —TRAILER-SPECIFICATIONSTable 1. Specifications MODELCOUPLER DCA-60SSIU —TRAILER-SPECIFICATIONSTable 1. Specifications Cont MODELElectric Brakes DCA-60SSIU —TRAILERSAFETY GUIDELINESElectric Brake Adjustment BrakesFigure 3. Hydraulic Brake Components DCA-60SSIU —TRAILERSAFETY GUIDELINESHydraulic/Air/Surge Brakes Figure 2. Electrical Brake ComponentsSuspension DCA-60SSIU —TRAILERSAFETY GUIDELINESTires/Wheels/Lug Nuts Tire Wear/InflationTorque Ft.-Lbs DCA-60SSIU —TRAILERSAFETY GUIDELINESTable 3. Suspension Torque Requirements ItemDCA-60SSIU —TRAILER-WIRINGDIAGRAM Solution DCA-60SSIU —TRAILER-BRAKETROUBLESHOOTINGTable 5. Electric Brake Troubleshooting SymptomSolution DCA-60SSIU —TRAILER-BRAKETROUBLESHOOTINGTable 6. Hydraulic Brake Troubleshooting SymptomDCA-60SSI2— GENERATOR DECALS DCA-60SSI2— GENERATOR DECALS Zig Zag DCA-60SSI2— SPECIFICATIONSGenerator Specifications Engine SpecificationsGenerator Control Panel DCA-60SSI2— GENERAL INFORMATIONDCA-60SSI2FAMILIARIZATION Generator Engine Operating PanelFigure 6. Major Components DCA-60SSI2— MAJOR COMPONENTSFigure 7. Dimensions DCA-60SSI2— DIMENSIONS TOP, SIDE AND FRONTNOTE PAGE Figure 8. Control Panel DCA-60SSI2— CONTROL PANEL5.Main Circuit Breaker – This three-pole,150 amp main breaker is provided to protect the UNV voltage output terminals from overload DCA-60SSI2— CONTROL PANELFigure 9. Engine Operating Panel DCA-60SSI2— ENGINE OPERATING PANELDCA-60SSI2— ENGINE OPERATING PANEL 120 Volt Receptacle DCA-60SSIU— OUTPUTTERMINAL PANELConnecting Load Output Terminal PanelDCA-60SSIU— OUTPUTTERMINAL VOLTAGE SELECTION Figure 12. Output Panel LocationLegs O and Ground are considered Bonded Grounds Over Current Relay DCA-60SSIU— OUTPUT AMPERAGE SETUPVoltage Selector Switch Locking Button Output Terminal Panel Available VoltagesDCA-60SSIU— OUTPUT AMPERAGE SETUP How To Read The Output Terminal GaugesReceptacle Use Figure 18. Hard Wire Hookup at 240/120V Position DCA-60SSIU— OUTPUT VOLTAGE SETUP240/120V Hard Wire Hookup 480/240V Hard Wire HookupSingle Phase: 277V, 254V, or DCA-60SSIU— OUTPUT VOLTAGE SETUPSingle Phase: 480V, 440V, or 416 Volt 3 Phase, 480V, 440V, or 416 VoltSingle Phase: 139V, 127V, or DCA-60SSIU— OUTPUT VOLTAGE SETUPSingle Phase: 240V, 220V, or 208 Volt 3 Phase, 240V, 220V, or 208 VoltPosition DCA-60SSIU— OUTPUT VOLTAGE SETUPSingle Phase: 120 Volt Single Phase, 240 VoltDCA-60SSI2— INSTALLATION Outdoor InstallationMounting DCA-60SSI2— INSTALLATION General Inspection Prior to Operation DCA-60SSI2— PRE-SETUP#10 Wire #12 WireCoolant Table 11. Recommended Motor OilDCA-60SSI2— PRE-SETUP Lubrication OilAdjusting Fan Belt DCA-60SSIU— PRE-SETUPCleaning the Outer Radiator Air CleanerWiring DCA-60SSIU— PRE-SETUPBattery Battery Cable InstallationDCA-60SSI2— LOAD APPLICATION Single Phase LoadThree Phase Load DCA-60SSI2— GENERATOR START-UPPROCEDURE Before Starting EngineBefore Starting Generator and Control Panel DCA-60SSI2— GENERATOR START-UPPROCEDURE abnormal condition occurs DCA-60SSI2— GENERATOR START-UPPROCEDUREDCA-60SSI2— GENERATOR SHUT-DOWNPROCEDURE ENGINE SHUTDOWNEMERGENCY STOP NOTE PAGE Cleaning the Fuel Strainer DCA-60SSIU— MAINTENANCEAir Cleaner Service DailyDCA-60SSIU— MAINTENANCE Feed Pump Strainer CleaningFlushing Out Radiator and Replacing Coolant DCA-60SSIU— MAINTENANCE Injection Timing Check and AdjustmentValve Clearance Check DCA-60SSIU— MAINTENANCE INSPECTION / MAINTENANCEGenerator Storage DCA-60SSI2— GENERATOR WIRING DIAGRAM DCA-60SSI2— ENGINEWIRING DIAGRAM POSSIBLE PROBLEM DCA-60SSI2 —TROUBLESHOOTINGENGINETABLE 16. ENGINE TROUBLESHOOTING SYMPTOMPOSSIBLE PROBLEM DCA-60SSI2 —TROUBLESHOOTINGENGINETABLE 16. ENGINE TROUBLESHOOTING CONTINUED SYMPTOMPOSSIBLE PROBLEM DCA-60SSI2 —TROUBLESHOOTINGGENERATOR/ENGINETABLE 17. GENERATOR TROUBLESHOOTING SYMPTOMNOTE PAGE EXPLANATION OF CODE IN REMARKS COLUMN Items Found In the “Remarks” ColumnItems Found In the “Items Number” Column DCA-60SSI2— SUGGESTED SPARE PARTS DCA-60SSI2W/ISUZU 6BG1 DIESEL ENGINE 1 TO 3 UNITSDescription GENERATOR ASSY DCA-60SSI2 ---GENERATOR ASSYITEM DCA-60SSI2GENERATOR ASSY PART NODCA-60SSI2 ---GENERATOR ASSY ITEM DCA-60SSI2GENERATOR ASSY PART NOCONTROL BOX ASSY DCA-60SSI2 ---CONTROL BOX ASSYITEM CONTROL BOX ASSYDCA-60SSI2 PART NODCA-60SSI2 ---CONTROL BOX ASSY ITEM DCA-60SSI2CONTROL BOX ASSY PART NOENGINE AND RADIATOR ASSY DCA-60SSI2ENGINE AND RADIATOR ASSYITEM DCA-60SSI2ENGINE AND RADIATOR ASSYENGINE AND RADIATOR ASSY PART NODCA-60SSI2ENGINE AND RADIATOR ASSY ITEM DCA-60SSI2ENGINE AND RADIATOR ASSYENGINE AND RADIATOR ASSY PART NOENGINE OPERATING PANEL ASSY DCA-60SSI2 ---ENGINE OPERATING PANEL ASSYITEM DCA-60SSI2ENGINE OPERATING PANEL ASSY PART NODCA-60SSI2 ---ENGINE OPERATING PANEL ASSY ITEM ENGINE OPERATING PANEL ASSYDCA-60SSI2 PART NOBATTERY ASSY DCA-60SSI2 ---BATTERY ASSYITEM BATTERY ASSYDCA-60SSI2 PART NOMUFFLER ASSY DCA-60SSI2 ---MUFFLER ASSYITEM MUFFLER ASSYDCA-60SSI2 PART NOFUEL TANK ASSY DCA-60SSI2 ---FUEL TANK ASSYITEM FUEL TANK ASSYDCA-60SSI2 PART NO5 -BLACK DCA-60SSI2 ---ENCLOSURE ASSYINDICATE COLOR OF UNIT 1-ORANGEITEM ENCLOSURE ASSYDCA-60SSI2 PART NO5 -BLACK DCA-60SSI2 ---ENCLOSURE ASSYINDICATE COLOR OF UNIT 1-ORANGEITEM ENCLOSURE ASSYDCA-60SSI2 PART NODCA-60SSI2 ---ENCLOSURE ASSY REMARKS DCA-60SSI2 ---ENCLOSURE ASSYPART NO ITEMRUBBER SEAL ASSY DCA-60SSI2 ---RUBBER SEAL ASSYPART NO DCA-60SSI2 ---RUBBER SEAL ASSYPART NO ITEMDECAL ASSY DCA-60SSI2 ---DECALSITEM DECALSDCA-60SSI2 PART NOCYLINDER HEAD COVER ASSY ISUZU 6BG1 — CYLINDER HEAD COVER ASSYISUZU 6BG1 — CYLINDER HEAD COVER ASSY PART NOPART NAME CYLINDER HEAD ASSY ISUZU 6BG1 — CYLINDER HEAD ASSYQTY. REMARKS ISUZU 6BG1 — CYLINDER HEAD ASSYPART NO PART NAMECYLINDER BLOCK ASSY ISUZU 6BG1 — CYLINDER BLOCK ASSYREMARKS ISUZU 6BG1 — CYLINDER BLOCK ASSYPART NO PART NAMEISUZU 6BG1 — CYLINDER BLOCK ASSY REMARKS ISUZU 6BG1 — CYLINDER BLOCK ASSYPART NO PART NAMEOIL PAN AND LEVEL GAUGE ASSY ISUZU 6BG1 — OIL PAN AND LEVEL GAUGE ASSYREMARKS ISUZU 6BG1 — OIL PAN AND LEVEL GAUGE ASSYPART NO PART NAMECAMSHAFT AND VALVE ASSY ISUZU 6BG1 — CAMSHAFT AND VALVE ASSYISUZU 6BG1 — CAMSHAFT AND VALVE ASSY PART NOPART NAME CRANKSHAFT, PISTON AND FLYWHEEL ASSY ISUZU 6BG1 — CRANKSHAFT, PISTON AND FLYWHEEL ASSYPART NAME ISUZU 6BG1 — CRANKSHAFT, PISTON AND FLYWHEEL ASSYCRANKSHAFT, PISTON AND FLYWHEEL ASSY PART NOTIMING GEAR AND FLYWHEEL HOUSING ASSY 5113110113 PART NOPART NAME REMARKSINLET MANIFOLD ASSY ISUZU 6BG1 — INLET MANIFOLD ASSYREMARKS ISUZU 6BG1 — INLET MANIFOLD ASSYPART NO PART NAMEEXHAUST MANIFOLD ASSY ISUZU 6BG1 — EXHAUST MANIFOLD ASSYREMARKS ISUZU 6BG1 — EXHAUST MANIFOLD ASSYPART NO PART NAMEVENTILATION ASSY ISUZU 6BG1 —VENTILATIONASSYISUZU 6BG1 — VENTILATION ASSY PART NOPART NAME WATER PUMP AND CORROSION RESISTOR ASSY 1136500180 PART NOPART NAME REMARKSTHERMOSTAT AND HOUSING ASSY ISUZU 6BG1 — THERMOSTAT AND HOUSING ASSYREMARKS ISUZU 6BG1 — THERMOSTAT AND HOUSING ASSYPART NO PART NAMEENGINE WATER PIPING ASSY ISUZU 6BG1 — ENGINE WATER PIPING ASSYPART NAME ISUZU 6BG1 — ENGINE WATER PIPING ASSYENGINE WATER PIPING ASSY PART NOFAN AND FAN BELT ASSY ISUZU 6BG1 — FAN AND FAN BELT ASSY8944838971 ISUZU 6BG1 — FAN AND FAN BELT ASSYPART NO PART NAMEFUEL INJECTION ASSY ISUZU 6BG1 — FUEL INJECTION ASSYREMARKS ISUZU 6BG1 — FUEL INJECTION ASSYPART NO PART NAMEFUEL FILTER AND BRACKET ASSY ISUZU 6BG1 — FUEL FILTER AND BRACKET ASSYREMARKS ISUZU 6BG1 — FUEL FILTER AND BRACKET ASSYPART NO PART NAMEFUEL PUMP AND PIPE ASSY ISUZU 6BG1 — FUEL PUMP AND PIPE ASSYREMARKS ISUZU 6BG1 — FUEL PUMP AND PIPE ASSYPART NO PART NAMEOIL COOLER AND OIL FILTER ASSY ISUZU 6BG1 — OIL COOLER AND OIL FILTER ASSYREMARKS ISUZU 6BG1 — OIL COOLER AND OIL FILTER ASSYPART NO PART NAMEOIL PUMP AND OIL STRAINER ASSY ISUZU 6BG1 — OIL PUMP AND OIL STRAINER ASSYREMARKS ISUZU 6BG1 — OIL PUMP AND OIL STRAINER ASSYPART NO PART NAMEOIL AND VACUUM PIPING ASSY ISUZU 6BG1 — OIL ANDVACUUM PIPING ASSYREMARKS ISUZU 6BG1 — OIL ANDVACUUM PIPING ASSYPART NO PART NAMEELECTRICAL CONTROL ASSY ISUZU 6BG1 — ELECTRICAL CONTROL ASSYREMARKS ISUZU 6BG1 — ELECTRICAL CONTROL ASSYPART NO PART NAMESTARTER COMP. ASSY ISUZU 6BG1 — STARTER COMP. ASSYREMARKS ISUZU 6BG1 — STARTER COMP. ASSYPART NO PART NAMEALTERNATOR COMP. ASSY ISUZU 6BG1 — ALTERNATOR COMP. ASSYREMARKS ISUZU 6BG1 — ALTERNATOR COMP. ASSYPART NO PART NAMEINJ. PUMP COMP. ASSY ISUZU 6BG1 — INJ. PUMP COMP. ASSYREMARKS ISUZU 6BG1 — INJ. PUMP COMP. ASSYPART NO PART NAMEISUZU 6BG1 — INJ. PUMP COMP. ASSY PART NO ISUZU 6BG1 — INJ. PUMP COMP. ASSYPART NAME NJ. PUMP COMPGOVERNOR COMP. ASSY ISUZU 6BG1 — GOVERNOR COMP. ASSYREMARKS ISUZU 6BG1 — GOVERNOR COMP. ASSYPART NO PART NAMEISUZU 6BG1 — GOVERNOR COMP. ASSY REMARKS ISUZU 6BG1 — GOVERNOR COMP. ASSYPART NO PART NAMEFEED PUMP ASSY ISUZU 6BG1 —FEEDPUMP ASSYREMARKS ISUZU 6BG1 — FEED PUMP ASSYPART NO PART NAMEMISC. INJECTION PUMP ASSY ISUZU 6BG1 — MISC. INJECTION PUMP ASSYREMARKS ISUZU 6BG1 — MISC. INJECTION PUMP ASSYPART NO PART NAMEISUZU 6BG1 — COUPLING ASSY ISUZU 6BG1 — COUPLING ASSY PART NOPART NAME WATER SEDIMENTER ASSY ISUZU 6BG1 — WATER SEDIMENTER ASSYREMARKS ISUZU 6BG1 —WATERSEDIMENTER ASSYPART NO PART NAMESWITCH AND RELAY ASSY ISUZU 6BG1 — SWITCH AND RELAY ASSYISUZU 6BG1 — SWITCH AND RELAY ASSY PART NOPART NAME PAYMENT TERMS Effective: July 1,SPECIAL EXPEDITING SERVICE TERMS AND CONDITIONS OF SALE — PARTSNOTE PAGE 800/421-1244or 310/537-3700FAX: 310/537-3927 HERES HOW TO GET HELPPARTS AND OPERATION MANUAL MAIN