SERVICE DEPARTMENT
PARTS AND OPERATION MANUAL
MQ POWER DCA-60SSI2 WHISPERWATTTM GENERATOR
PARTS LIST NO. 8081500G
Page
MAIN
HERES HOW TO GET HELP
800/421-1244or 310/537-3700FAX: 310/537-3927
ISUZU 6BG1 ENGINE
TABLE OF CONTENTS
MQ POWER DCA-60SSI2
AC GENERATOR
Discount
PARTS ORDERING PROCEDURES
Now! Direct TOLL-FREEaccess
Extra
GENERAL SAFETY
RULES FOR SAFE OPERATION
Radiator
RULES FOR SAFE OPERATION
RULES FOR SAFE OPERATION
Battery
Loading and Unloading Crane
Emergencies
Maintenance Safety
RULES FOR SAFE OPERATION
Transporting
Towing Safety Precautions
DCA-60SSI2 —TOWINGRULES FOR SAFE OPERATION
Explanation of Chart
DCA-60SSIU —TRAILER-SAFETYGUIDELINES
APPLICATION
DCA-60SSIU —TRAILER-SPECIFICATIONS
Table 1. Specifications
MODEL
COUPLER
DCA-60SSIU —TRAILER-SPECIFICATIONS
Table 1. Specifications Cont
MODEL
Electric Brakes
DCA-60SSIU —TRAILERSAFETY GUIDELINES
Electric Brake Adjustment
Brakes
Figure 3. Hydraulic Brake Components
DCA-60SSIU —TRAILERSAFETY GUIDELINES
Hydraulic/Air/Surge Brakes
Figure 2. Electrical Brake Components
Suspension
DCA-60SSIU —TRAILERSAFETY GUIDELINES
Tires/Wheels/Lug Nuts
Tire Wear/Inflation
Torque Ft.-Lbs
DCA-60SSIU —TRAILERSAFETY GUIDELINES
Table 3. Suspension Torque Requirements
Item
DCA-60SSIU —TRAILER-WIRINGDIAGRAM
Solution
DCA-60SSIU —TRAILER-BRAKETROUBLESHOOTING
Table 5. Electric Brake Troubleshooting
Symptom
Solution
DCA-60SSIU —TRAILER-BRAKETROUBLESHOOTING
Table 6. Hydraulic Brake Troubleshooting
Symptom
DCA-60SSI2— GENERATOR DECALS
DCA-60SSI2— GENERATOR DECALS
Zig Zag
DCA-60SSI2— SPECIFICATIONS
Generator Specifications
Engine Specifications
Generator Control Panel
DCA-60SSI2— GENERAL INFORMATION
DCA-60SSI2FAMILIARIZATION Generator
Engine Operating Panel
Figure 6. Major Components
DCA-60SSI2— MAJOR COMPONENTS
Figure 7. Dimensions
DCA-60SSI2— DIMENSIONS TOP, SIDE AND FRONT
NOTE PAGE
Figure 8. Control Panel
DCA-60SSI2— CONTROL PANEL
5.Main Circuit Breaker – This three-pole,150 amp main breaker is provided to protect the UNV voltage output terminals from overload
DCA-60SSI2— CONTROL PANEL
Figure 9. Engine Operating Panel
DCA-60SSI2— ENGINE OPERATING PANEL
DCA-60SSI2— ENGINE OPERATING PANEL
120 Volt Receptacle
DCA-60SSIU— OUTPUTTERMINAL PANEL
Connecting Load
Output Terminal Panel
Figure 12. Output Panel Location
DCA-60SSIU— OUTPUTTERMINAL VOLTAGE SELECTION
Legs O and Ground are considered Bonded Grounds
Over Current Relay
DCA-60SSIU— OUTPUT AMPERAGE SETUP
Voltage Selector Switch Locking Button
Output Terminal Panel Available Voltages
How To Read The Output Terminal Gauges
DCA-60SSIU— OUTPUT AMPERAGE SETUP
Receptacle Use
Figure 18. Hard Wire Hookup at 240/120V Position
DCA-60SSIU— OUTPUT VOLTAGE SETUP
240/120V Hard Wire Hookup
480/240V Hard Wire Hookup
Single Phase: 277V, 254V, or
DCA-60SSIU— OUTPUT VOLTAGE SETUP
Single Phase: 480V, 440V, or 416 Volt
3 Phase, 480V, 440V, or 416 Volt
Single Phase: 139V, 127V, or
DCA-60SSIU— OUTPUT VOLTAGE SETUP
Single Phase: 240V, 220V, or 208 Volt
3 Phase, 240V, 220V, or 208 Volt
Position
DCA-60SSIU— OUTPUT VOLTAGE SETUP
Single Phase: 120 Volt
Single Phase, 240 Volt
Outdoor Installation
DCA-60SSI2— INSTALLATION
Mounting
DCA-60SSI2— INSTALLATION
General Inspection Prior to Operation
DCA-60SSI2— PRE-SETUP
#10 Wire
#12 Wire
Coolant
Table 11. Recommended Motor Oil
DCA-60SSI2— PRE-SETUP
Lubrication Oil
Adjusting Fan Belt
DCA-60SSIU— PRE-SETUP
Cleaning the Outer Radiator
Air Cleaner
Wiring
DCA-60SSIU— PRE-SETUP
Battery
Battery Cable Installation
Single Phase Load
DCA-60SSI2— LOAD APPLICATION
Three Phase Load
Before Starting Engine
DCA-60SSI2— GENERATOR START-UPPROCEDURE
Before Starting Generator and Control Panel
DCA-60SSI2— GENERATOR START-UPPROCEDURE
abnormal condition occurs
DCA-60SSI2— GENERATOR START-UPPROCEDURE
ENGINE SHUTDOWN
DCA-60SSI2— GENERATOR SHUT-DOWNPROCEDURE
EMERGENCY STOP
NOTE PAGE
Cleaning the Fuel Strainer
DCA-60SSIU— MAINTENANCE
Air Cleaner
Service Daily
Feed Pump Strainer Cleaning
DCA-60SSIU— MAINTENANCE
Flushing Out Radiator and Replacing Coolant
Injection Timing Check and Adjustment
DCA-60SSIU— MAINTENANCE
Valve Clearance Check
INSPECTION / MAINTENANCE
DCA-60SSIU— MAINTENANCE
Generator Storage
DCA-60SSI2— GENERATOR WIRING DIAGRAM
DCA-60SSI2— ENGINEWIRING DIAGRAM
POSSIBLE PROBLEM
DCA-60SSI2 —TROUBLESHOOTINGENGINE
TABLE 16. ENGINE TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
DCA-60SSI2 —TROUBLESHOOTINGENGINE
TABLE 16. ENGINE TROUBLESHOOTING CONTINUED
SYMPTOM
POSSIBLE PROBLEM
DCA-60SSI2 —TROUBLESHOOTINGGENERATOR/ENGINE
TABLE 17. GENERATOR TROUBLESHOOTING
SYMPTOM
NOTE PAGE
Items Found In the “Remarks” Column
EXPLANATION OF CODE IN REMARKS COLUMN
Items Found In the “Items Number” Column
DCA-60SSI2W/ISUZU 6BG1 DIESEL ENGINE 1 TO 3 UNITS
DCA-60SSI2— SUGGESTED SPARE PARTS
Description
GENERATOR ASSY
DCA-60SSI2 ---GENERATOR ASSY
ITEM
DCA-60SSI2
GENERATOR ASSY
PART NO
DCA-60SSI2 ---GENERATOR ASSY
ITEM
DCA-60SSI2
GENERATOR ASSY
PART NO
CONTROL BOX ASSY
DCA-60SSI2 ---CONTROL BOX ASSY
ITEM
CONTROL BOX ASSY
DCA-60SSI2
PART NO
DCA-60SSI2 ---CONTROL BOX ASSY
ITEM
DCA-60SSI2
CONTROL BOX ASSY
PART NO
ENGINE AND RADIATOR ASSY
DCA-60SSI2ENGINE AND RADIATOR ASSY
ITEM
DCA-60SSI2ENGINE AND RADIATOR ASSY
ENGINE AND RADIATOR ASSY
PART NO
DCA-60SSI2ENGINE AND RADIATOR ASSY
ITEM
DCA-60SSI2ENGINE AND RADIATOR ASSY
ENGINE AND RADIATOR ASSY
PART NO
ENGINE OPERATING PANEL ASSY
DCA-60SSI2 ---ENGINE OPERATING PANEL ASSY
ITEM
DCA-60SSI2
ENGINE OPERATING PANEL ASSY
PART NO
DCA-60SSI2 ---ENGINE OPERATING PANEL ASSY
ITEM
ENGINE OPERATING PANEL ASSY
DCA-60SSI2
PART NO
BATTERY ASSY
DCA-60SSI2 ---BATTERY ASSY
ITEM
BATTERY ASSY
DCA-60SSI2
PART NO
MUFFLER ASSY
DCA-60SSI2 ---MUFFLER ASSY
ITEM
MUFFLER ASSY
DCA-60SSI2
PART NO
FUEL TANK ASSY
DCA-60SSI2 ---FUEL TANK ASSY
ITEM
FUEL TANK ASSY
DCA-60SSI2
PART NO
5 -BLACK
DCA-60SSI2 ---ENCLOSURE ASSY
INDICATE COLOR OF UNIT
1-ORANGE
ITEM
ENCLOSURE ASSY
DCA-60SSI2
PART NO
5 -BLACK
DCA-60SSI2 ---ENCLOSURE ASSY
INDICATE COLOR OF UNIT
1-ORANGE
ITEM
ENCLOSURE ASSY
DCA-60SSI2
PART NO
DCA-60SSI2 ---ENCLOSURE ASSY
REMARKS
DCA-60SSI2 ---ENCLOSURE ASSY
PART NO
ITEM
RUBBER SEAL ASSY
DCA-60SSI2 ---RUBBER SEAL ASSY
PART NO
DCA-60SSI2 ---RUBBER SEAL ASSY
PART NO
ITEM
DECAL ASSY
DCA-60SSI2 ---DECALS
ITEM
DECALS
DCA-60SSI2
PART NO
CYLINDER HEAD COVER ASSY
ISUZU 6BG1 — CYLINDER HEAD COVER ASSY
PART NO
ISUZU 6BG1 — CYLINDER HEAD COVER ASSY
PART NAME
CYLINDER HEAD ASSY
ISUZU 6BG1 — CYLINDER HEAD ASSY
QTY. REMARKS
ISUZU 6BG1 — CYLINDER HEAD ASSY
PART NO
PART NAME
CYLINDER BLOCK ASSY
ISUZU 6BG1 — CYLINDER BLOCK ASSY
REMARKS
ISUZU 6BG1 — CYLINDER BLOCK ASSY
PART NO
PART NAME
ISUZU 6BG1 — CYLINDER BLOCK ASSY
REMARKS
ISUZU 6BG1 — CYLINDER BLOCK ASSY
PART NO
PART NAME
OIL PAN AND LEVEL GAUGE ASSY
ISUZU 6BG1 — OIL PAN AND LEVEL GAUGE ASSY
REMARKS
ISUZU 6BG1 — OIL PAN AND LEVEL GAUGE ASSY
PART NO
PART NAME
CAMSHAFT AND VALVE ASSY
ISUZU 6BG1 — CAMSHAFT AND VALVE ASSY
PART NO
ISUZU 6BG1 — CAMSHAFT AND VALVE ASSY
PART NAME
CRANKSHAFT, PISTON AND FLYWHEEL ASSY
ISUZU 6BG1 — CRANKSHAFT, PISTON AND FLYWHEEL ASSY
PART NAME
ISUZU 6BG1 — CRANKSHAFT, PISTON AND FLYWHEEL ASSY
CRANKSHAFT, PISTON AND FLYWHEEL ASSY
PART NO
TIMING GEAR AND FLYWHEEL HOUSING ASSY
5113110113
PART NO
PART NAME
REMARKS
INLET MANIFOLD ASSY
ISUZU 6BG1 — INLET MANIFOLD ASSY
REMARKS
ISUZU 6BG1 — INLET MANIFOLD ASSY
PART NO
PART NAME
EXHAUST MANIFOLD ASSY
ISUZU 6BG1 — EXHAUST MANIFOLD ASSY
REMARKS
ISUZU 6BG1 — EXHAUST MANIFOLD ASSY
PART NO
PART NAME
VENTILATION ASSY
ISUZU 6BG1 —VENTILATIONASSY
PART NO
ISUZU 6BG1 — VENTILATION ASSY
PART NAME
WATER PUMP AND CORROSION RESISTOR ASSY
1136500180
PART NO
PART NAME
REMARKS
THERMOSTAT AND HOUSING ASSY
ISUZU 6BG1 — THERMOSTAT AND HOUSING ASSY
REMARKS
ISUZU 6BG1 — THERMOSTAT AND HOUSING ASSY
PART NO
PART NAME
ENGINE WATER PIPING ASSY
ISUZU 6BG1 — ENGINE WATER PIPING ASSY
PART NAME
ISUZU 6BG1 — ENGINE WATER PIPING ASSY
ENGINE WATER PIPING ASSY
PART NO
FAN AND FAN BELT ASSY
ISUZU 6BG1 — FAN AND FAN BELT ASSY
8944838971
ISUZU 6BG1 — FAN AND FAN BELT ASSY
PART NO
PART NAME
FUEL INJECTION ASSY
ISUZU 6BG1 — FUEL INJECTION ASSY
REMARKS
ISUZU 6BG1 — FUEL INJECTION ASSY
PART NO
PART NAME
FUEL FILTER AND BRACKET ASSY
ISUZU 6BG1 — FUEL FILTER AND BRACKET ASSY
REMARKS
ISUZU 6BG1 — FUEL FILTER AND BRACKET ASSY
PART NO
PART NAME
FUEL PUMP AND PIPE ASSY
ISUZU 6BG1 — FUEL PUMP AND PIPE ASSY
REMARKS
ISUZU 6BG1 — FUEL PUMP AND PIPE ASSY
PART NO
PART NAME
OIL COOLER AND OIL FILTER ASSY
ISUZU 6BG1 — OIL COOLER AND OIL FILTER ASSY
REMARKS
ISUZU 6BG1 — OIL COOLER AND OIL FILTER ASSY
PART NO
PART NAME
OIL PUMP AND OIL STRAINER ASSY
ISUZU 6BG1 — OIL PUMP AND OIL STRAINER ASSY
REMARKS
ISUZU 6BG1 — OIL PUMP AND OIL STRAINER ASSY
PART NO
PART NAME
OIL AND VACUUM PIPING ASSY
ISUZU 6BG1 — OIL ANDVACUUM PIPING ASSY
REMARKS
ISUZU 6BG1 — OIL ANDVACUUM PIPING ASSY
PART NO
PART NAME
ELECTRICAL CONTROL ASSY
ISUZU 6BG1 — ELECTRICAL CONTROL ASSY
REMARKS
ISUZU 6BG1 — ELECTRICAL CONTROL ASSY
PART NO
PART NAME
STARTER COMP. ASSY
ISUZU 6BG1 — STARTER COMP. ASSY
REMARKS
ISUZU 6BG1 — STARTER COMP. ASSY
PART NO
PART NAME
ALTERNATOR COMP. ASSY
ISUZU 6BG1 — ALTERNATOR COMP. ASSY
REMARKS
ISUZU 6BG1 — ALTERNATOR COMP. ASSY
PART NO
PART NAME
INJ. PUMP COMP. ASSY
ISUZU 6BG1 — INJ. PUMP COMP. ASSY
REMARKS
ISUZU 6BG1 — INJ. PUMP COMP. ASSY
PART NO
PART NAME
ISUZU 6BG1 — INJ. PUMP COMP. ASSY
PART NO
ISUZU 6BG1 — INJ. PUMP COMP. ASSY
PART NAME
NJ. PUMP COMP
GOVERNOR COMP. ASSY
ISUZU 6BG1 — GOVERNOR COMP. ASSY
REMARKS
ISUZU 6BG1 — GOVERNOR COMP. ASSY
PART NO
PART NAME
ISUZU 6BG1 — GOVERNOR COMP. ASSY
REMARKS
ISUZU 6BG1 — GOVERNOR COMP. ASSY
PART NO
PART NAME
FEED PUMP ASSY
ISUZU 6BG1 —FEEDPUMP ASSY
REMARKS
ISUZU 6BG1 — FEED PUMP ASSY
PART NO
PART NAME
MISC. INJECTION PUMP ASSY
ISUZU 6BG1 — MISC. INJECTION PUMP ASSY
REMARKS
ISUZU 6BG1 — MISC. INJECTION PUMP ASSY
PART NO
PART NAME
ISUZU 6BG1 — COUPLING ASSY
PART NO
ISUZU 6BG1 — COUPLING ASSY
PART NAME
WATER SEDIMENTER ASSY
ISUZU 6BG1 — WATER SEDIMENTER ASSY
REMARKS
ISUZU 6BG1 —WATERSEDIMENTER ASSY
PART NO
PART NAME
SWITCH AND RELAY ASSY
ISUZU 6BG1 — SWITCH AND RELAY ASSY
PART NO
ISUZU 6BG1 — SWITCH AND RELAY ASSY
PART NAME
PAYMENT TERMS
Effective: July 1,
SPECIAL EXPEDITING SERVICE
TERMS AND CONDITIONS OF SALE — PARTS
NOTE PAGE
800/421-1244or 310/537-3700FAX: 310/537-3927
HERES HOW TO GET HELP
PARTS AND OPERATION MANUAL
MAIN