PARTS AND OPERATION MANUAL
MQ POWER DCA-60SSI2 WHISPERWATTTM GENERATOR
PARTS LIST NO. 8081500G
SERVICE DEPARTMENT
Page
800/421-1244or 310/537-3700FAX: 310/537-3927
HERES HOW TO GET HELP
MAIN
TABLE OF CONTENTS
MQ POWER DCA-60SSI2
AC GENERATOR
ISUZU 6BG1 ENGINE
PARTS ORDERING PROCEDURES
Now! Direct TOLL-FREEaccess
Extra
Discount
RULES FOR SAFE OPERATION
GENERAL SAFETY
RULES FOR SAFE OPERATION
Radiator
Loading and Unloading Crane
Battery
RULES FOR SAFE OPERATION
Maintenance Safety
RULES FOR SAFE OPERATION
Transporting
Emergencies
DCA-60SSI2 —TOWINGRULES FOR SAFE OPERATION
Towing Safety Precautions
DCA-60SSIU —TRAILER-SAFETYGUIDELINES
Explanation of Chart
DCA-60SSIU —TRAILER-SPECIFICATIONS
Table 1. Specifications
MODEL
APPLICATION
DCA-60SSIU —TRAILER-SPECIFICATIONS
Table 1. Specifications Cont
MODEL
COUPLER
DCA-60SSIU —TRAILERSAFETY GUIDELINES
Electric Brake Adjustment
Brakes
Electric Brakes
DCA-60SSIU —TRAILERSAFETY GUIDELINES
Hydraulic/Air/Surge Brakes
Figure 2. Electrical Brake Components
Figure 3. Hydraulic Brake Components
DCA-60SSIU —TRAILERSAFETY GUIDELINES
Tires/Wheels/Lug Nuts
Tire Wear/Inflation
Suspension
DCA-60SSIU —TRAILERSAFETY GUIDELINES
Table 3. Suspension Torque Requirements
Item
Torque Ft.-Lbs
DCA-60SSIU —TRAILER-WIRINGDIAGRAM
DCA-60SSIU —TRAILER-BRAKETROUBLESHOOTING
Table 5. Electric Brake Troubleshooting
Symptom
Solution
DCA-60SSIU —TRAILER-BRAKETROUBLESHOOTING
Table 6. Hydraulic Brake Troubleshooting
Symptom
Solution
DCA-60SSI2— GENERATOR DECALS
DCA-60SSI2— GENERATOR DECALS
DCA-60SSI2— SPECIFICATIONS
Generator Specifications
Engine Specifications
Zig Zag
DCA-60SSI2— GENERAL INFORMATION
DCA-60SSI2FAMILIARIZATION Generator
Engine Operating Panel
Generator Control Panel
DCA-60SSI2— MAJOR COMPONENTS
Figure 6. Major Components
DCA-60SSI2— DIMENSIONS TOP, SIDE AND FRONT
Figure 7. Dimensions
NOTE PAGE
DCA-60SSI2— CONTROL PANEL
Figure 8. Control Panel
DCA-60SSI2— CONTROL PANEL
5.Main Circuit Breaker – This three-pole,150 amp main breaker is provided to protect the UNV voltage output terminals from overload
DCA-60SSI2— ENGINE OPERATING PANEL
Figure 9. Engine Operating Panel
DCA-60SSI2— ENGINE OPERATING PANEL
DCA-60SSIU— OUTPUTTERMINAL PANEL
Connecting Load
Output Terminal Panel
120 Volt Receptacle
Legs O and Ground are considered Bonded Grounds
DCA-60SSIU— OUTPUTTERMINAL VOLTAGE SELECTION
Figure 12. Output Panel Location
DCA-60SSIU— OUTPUT AMPERAGE SETUP
Voltage Selector Switch Locking Button
Output Terminal Panel Available Voltages
Over Current Relay
Receptacle Use
DCA-60SSIU— OUTPUT AMPERAGE SETUP
How To Read The Output Terminal Gauges
DCA-60SSIU— OUTPUT VOLTAGE SETUP
240/120V Hard Wire Hookup
480/240V Hard Wire Hookup
Figure 18. Hard Wire Hookup at 240/120V Position
DCA-60SSIU— OUTPUT VOLTAGE SETUP
Single Phase: 480V, 440V, or 416 Volt
3 Phase, 480V, 440V, or 416 Volt
Single Phase: 277V, 254V, or
DCA-60SSIU— OUTPUT VOLTAGE SETUP
Single Phase: 240V, 220V, or 208 Volt
3 Phase, 240V, 220V, or 208 Volt
Single Phase: 139V, 127V, or
DCA-60SSIU— OUTPUT VOLTAGE SETUP
Single Phase: 120 Volt
Single Phase, 240 Volt
Position
Mounting
DCA-60SSI2— INSTALLATION
Outdoor Installation
DCA-60SSI2— INSTALLATION
DCA-60SSI2— PRE-SETUP
#10 Wire
#12 Wire
General Inspection Prior to Operation
Table 11. Recommended Motor Oil
DCA-60SSI2— PRE-SETUP
Lubrication Oil
Coolant
DCA-60SSIU— PRE-SETUP
Cleaning the Outer Radiator
Air Cleaner
Adjusting Fan Belt
DCA-60SSIU— PRE-SETUP
Battery
Battery Cable Installation
Wiring
Three Phase Load
DCA-60SSI2— LOAD APPLICATION
Single Phase Load
Before Starting Generator and Control Panel
DCA-60SSI2— GENERATOR START-UPPROCEDURE
Before Starting Engine
DCA-60SSI2— GENERATOR START-UPPROCEDURE
DCA-60SSI2— GENERATOR START-UPPROCEDURE
abnormal condition occurs
EMERGENCY STOP
DCA-60SSI2— GENERATOR SHUT-DOWNPROCEDURE
ENGINE SHUTDOWN
NOTE PAGE
DCA-60SSIU— MAINTENANCE
Air Cleaner
Service Daily
Cleaning the Fuel Strainer
Flushing Out Radiator and Replacing Coolant
DCA-60SSIU— MAINTENANCE
Feed Pump Strainer Cleaning
Valve Clearance Check
DCA-60SSIU— MAINTENANCE
Injection Timing Check and Adjustment
Generator Storage
DCA-60SSIU— MAINTENANCE
INSPECTION / MAINTENANCE
DCA-60SSI2— GENERATOR WIRING DIAGRAM
DCA-60SSI2— ENGINEWIRING DIAGRAM
DCA-60SSI2 —TROUBLESHOOTINGENGINE
TABLE 16. ENGINE TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
DCA-60SSI2 —TROUBLESHOOTINGENGINE
TABLE 16. ENGINE TROUBLESHOOTING CONTINUED
SYMPTOM
POSSIBLE PROBLEM
DCA-60SSI2 —TROUBLESHOOTINGGENERATOR/ENGINE
TABLE 17. GENERATOR TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
NOTE PAGE
Items Found In the “Items Number” Column
EXPLANATION OF CODE IN REMARKS COLUMN
Items Found In the “Remarks” Column
Description
DCA-60SSI2— SUGGESTED SPARE PARTS
DCA-60SSI2W/ISUZU 6BG1 DIESEL ENGINE 1 TO 3 UNITS
DCA-60SSI2 ---GENERATOR ASSY
GENERATOR ASSY
DCA-60SSI2
GENERATOR ASSY
PART NO
ITEM
DCA-60SSI2 ---GENERATOR ASSY
DCA-60SSI2
GENERATOR ASSY
PART NO
ITEM
DCA-60SSI2 ---CONTROL BOX ASSY
CONTROL BOX ASSY
CONTROL BOX ASSY
DCA-60SSI2
PART NO
ITEM
DCA-60SSI2 ---CONTROL BOX ASSY
DCA-60SSI2
CONTROL BOX ASSY
PART NO
ITEM
DCA-60SSI2ENGINE AND RADIATOR ASSY
ENGINE AND RADIATOR ASSY
DCA-60SSI2ENGINE AND RADIATOR ASSY
ENGINE AND RADIATOR ASSY
PART NO
ITEM
DCA-60SSI2ENGINE AND RADIATOR ASSY
DCA-60SSI2ENGINE AND RADIATOR ASSY
ENGINE AND RADIATOR ASSY
PART NO
ITEM
DCA-60SSI2 ---ENGINE OPERATING PANEL ASSY
ENGINE OPERATING PANEL ASSY
DCA-60SSI2
ENGINE OPERATING PANEL ASSY
PART NO
ITEM
DCA-60SSI2 ---ENGINE OPERATING PANEL ASSY
ENGINE OPERATING PANEL ASSY
DCA-60SSI2
PART NO
ITEM
DCA-60SSI2 ---BATTERY ASSY
BATTERY ASSY
BATTERY ASSY
DCA-60SSI2
PART NO
ITEM
DCA-60SSI2 ---MUFFLER ASSY
MUFFLER ASSY
MUFFLER ASSY
DCA-60SSI2
PART NO
ITEM
DCA-60SSI2 ---FUEL TANK ASSY
FUEL TANK ASSY
FUEL TANK ASSY
DCA-60SSI2
PART NO
ITEM
DCA-60SSI2 ---ENCLOSURE ASSY
INDICATE COLOR OF UNIT
1-ORANGE
5 -BLACK
ENCLOSURE ASSY
DCA-60SSI2
PART NO
ITEM
DCA-60SSI2 ---ENCLOSURE ASSY
INDICATE COLOR OF UNIT
1-ORANGE
5 -BLACK
ENCLOSURE ASSY
DCA-60SSI2
PART NO
ITEM
DCA-60SSI2 ---ENCLOSURE ASSY
DCA-60SSI2 ---ENCLOSURE ASSY
PART NO
ITEM
REMARKS
DCA-60SSI2 ---RUBBER SEAL ASSY
RUBBER SEAL ASSY
DCA-60SSI2 ---RUBBER SEAL ASSY
PART NO
ITEM
PART NO
DCA-60SSI2 ---DECALS
DECAL ASSY
DECALS
DCA-60SSI2
PART NO
ITEM
ISUZU 6BG1 — CYLINDER HEAD COVER ASSY
CYLINDER HEAD COVER ASSY
PART NAME
ISUZU 6BG1 — CYLINDER HEAD COVER ASSY
PART NO
ISUZU 6BG1 — CYLINDER HEAD ASSY
CYLINDER HEAD ASSY
ISUZU 6BG1 — CYLINDER HEAD ASSY
PART NO
PART NAME
QTY. REMARKS
ISUZU 6BG1 — CYLINDER BLOCK ASSY
CYLINDER BLOCK ASSY
ISUZU 6BG1 — CYLINDER BLOCK ASSY
PART NO
PART NAME
REMARKS
ISUZU 6BG1 — CYLINDER BLOCK ASSY
ISUZU 6BG1 — CYLINDER BLOCK ASSY
PART NO
PART NAME
REMARKS
ISUZU 6BG1 — OIL PAN AND LEVEL GAUGE ASSY
OIL PAN AND LEVEL GAUGE ASSY
ISUZU 6BG1 — OIL PAN AND LEVEL GAUGE ASSY
PART NO
PART NAME
REMARKS
ISUZU 6BG1 — CAMSHAFT AND VALVE ASSY
CAMSHAFT AND VALVE ASSY
PART NAME
ISUZU 6BG1 — CAMSHAFT AND VALVE ASSY
PART NO
ISUZU 6BG1 — CRANKSHAFT, PISTON AND FLYWHEEL ASSY
CRANKSHAFT, PISTON AND FLYWHEEL ASSY
ISUZU 6BG1 — CRANKSHAFT, PISTON AND FLYWHEEL ASSY
CRANKSHAFT, PISTON AND FLYWHEEL ASSY
PART NO
PART NAME
TIMING GEAR AND FLYWHEEL HOUSING ASSY
PART NO
PART NAME
REMARKS
5113110113
ISUZU 6BG1 — INLET MANIFOLD ASSY
INLET MANIFOLD ASSY
ISUZU 6BG1 — INLET MANIFOLD ASSY
PART NO
PART NAME
REMARKS
ISUZU 6BG1 — EXHAUST MANIFOLD ASSY
EXHAUST MANIFOLD ASSY
ISUZU 6BG1 — EXHAUST MANIFOLD ASSY
PART NO
PART NAME
REMARKS
ISUZU 6BG1 —VENTILATIONASSY
VENTILATION ASSY
PART NAME
ISUZU 6BG1 — VENTILATION ASSY
PART NO
WATER PUMP AND CORROSION RESISTOR ASSY
PART NO
PART NAME
REMARKS
1136500180
ISUZU 6BG1 — THERMOSTAT AND HOUSING ASSY
THERMOSTAT AND HOUSING ASSY
ISUZU 6BG1 — THERMOSTAT AND HOUSING ASSY
PART NO
PART NAME
REMARKS
ISUZU 6BG1 — ENGINE WATER PIPING ASSY
ENGINE WATER PIPING ASSY
ISUZU 6BG1 — ENGINE WATER PIPING ASSY
ENGINE WATER PIPING ASSY
PART NO
PART NAME
ISUZU 6BG1 — FAN AND FAN BELT ASSY
FAN AND FAN BELT ASSY
ISUZU 6BG1 — FAN AND FAN BELT ASSY
PART NO
PART NAME
8944838971
ISUZU 6BG1 — FUEL INJECTION ASSY
FUEL INJECTION ASSY
ISUZU 6BG1 — FUEL INJECTION ASSY
PART NO
PART NAME
REMARKS
ISUZU 6BG1 — FUEL FILTER AND BRACKET ASSY
FUEL FILTER AND BRACKET ASSY
ISUZU 6BG1 — FUEL FILTER AND BRACKET ASSY
PART NO
PART NAME
REMARKS
ISUZU 6BG1 — FUEL PUMP AND PIPE ASSY
FUEL PUMP AND PIPE ASSY
ISUZU 6BG1 — FUEL PUMP AND PIPE ASSY
PART NO
PART NAME
REMARKS
ISUZU 6BG1 — OIL COOLER AND OIL FILTER ASSY
OIL COOLER AND OIL FILTER ASSY
ISUZU 6BG1 — OIL COOLER AND OIL FILTER ASSY
PART NO
PART NAME
REMARKS
ISUZU 6BG1 — OIL PUMP AND OIL STRAINER ASSY
OIL PUMP AND OIL STRAINER ASSY
ISUZU 6BG1 — OIL PUMP AND OIL STRAINER ASSY
PART NO
PART NAME
REMARKS
ISUZU 6BG1 — OIL ANDVACUUM PIPING ASSY
OIL AND VACUUM PIPING ASSY
ISUZU 6BG1 — OIL ANDVACUUM PIPING ASSY
PART NO
PART NAME
REMARKS
ISUZU 6BG1 — ELECTRICAL CONTROL ASSY
ELECTRICAL CONTROL ASSY
ISUZU 6BG1 — ELECTRICAL CONTROL ASSY
PART NO
PART NAME
REMARKS
ISUZU 6BG1 — STARTER COMP. ASSY
STARTER COMP. ASSY
ISUZU 6BG1 — STARTER COMP. ASSY
PART NO
PART NAME
REMARKS
ISUZU 6BG1 — ALTERNATOR COMP. ASSY
ALTERNATOR COMP. ASSY
ISUZU 6BG1 — ALTERNATOR COMP. ASSY
PART NO
PART NAME
REMARKS
ISUZU 6BG1 — INJ. PUMP COMP. ASSY
INJ. PUMP COMP. ASSY
ISUZU 6BG1 — INJ. PUMP COMP. ASSY
PART NO
PART NAME
REMARKS
ISUZU 6BG1 — INJ. PUMP COMP. ASSY
ISUZU 6BG1 — INJ. PUMP COMP. ASSY
PART NAME
NJ. PUMP COMP
PART NO
ISUZU 6BG1 — GOVERNOR COMP. ASSY
GOVERNOR COMP. ASSY
ISUZU 6BG1 — GOVERNOR COMP. ASSY
PART NO
PART NAME
REMARKS
ISUZU 6BG1 — GOVERNOR COMP. ASSY
ISUZU 6BG1 — GOVERNOR COMP. ASSY
PART NO
PART NAME
REMARKS
ISUZU 6BG1 —FEEDPUMP ASSY
FEED PUMP ASSY
ISUZU 6BG1 — FEED PUMP ASSY
PART NO
PART NAME
REMARKS
ISUZU 6BG1 — MISC. INJECTION PUMP ASSY
MISC. INJECTION PUMP ASSY
ISUZU 6BG1 — MISC. INJECTION PUMP ASSY
PART NO
PART NAME
REMARKS
ISUZU 6BG1 — COUPLING ASSY
PART NAME
ISUZU 6BG1 — COUPLING ASSY
PART NO
ISUZU 6BG1 — WATER SEDIMENTER ASSY
WATER SEDIMENTER ASSY
ISUZU 6BG1 —WATERSEDIMENTER ASSY
PART NO
PART NAME
REMARKS
ISUZU 6BG1 — SWITCH AND RELAY ASSY
SWITCH AND RELAY ASSY
PART NAME
ISUZU 6BG1 — SWITCH AND RELAY ASSY
PART NO
Effective: July 1,
SPECIAL EXPEDITING SERVICE
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
NOTE PAGE
HERES HOW TO GET HELP
PARTS AND OPERATION MANUAL
MAIN
800/421-1244or 310/537-3700FAX: 310/537-3927