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Multiquip GAC-9.7HZ manual Operation and Parts Manual, MODEL gaC-9.7HZ, portable generator

Models: GAC-9.7HZ

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Operation and Parts Manual

Operation and Parts Manual

MODEL gaC-9.7HZ

portable generator

(HONDA GX610 GASOLINE ENGINE)

Revision #2 (03/31/10)

To find the latest revision of this publication, visit our website at: www.multiquip.com

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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Multiquip GAC-9.7HZ manual Operation and Parts Manual, This Manual Must Accompany The Equipment At All Times

Contents

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES Operation and Parts ManualMODEL gaC-9.7HZ portable generatorComponent Drawings Table of ContentsHonda GX610K1VD/GX610U1VD Engines GAC9.7HZ Portable 60 Hz GeneratorChoose from three easy options parts ordering procedures Ordering parts has never been easierwhen ordering parts, please supply Best deal! Order via internet dealers OnlysaFeTY messages Safety InformationsaFeTY sYmBOls daNgeRgeNeRaTOR saFeTY geNeRal saFeTYSafety Information „ NeveR lubricate components or attempt service on a running machineFuel saFeTY eNgiNe saFeTYSafety Information daNgeRpower Cord/Cable safety eleCTRiCal saFeTYgrounding safety BaTTeRY saFeTY eleCTRiC sTaRT ONlYeNviRONmeNTal saFeTY TRaNspORTiNg saFeTYSafety Information Page Table 1. Specifications Generator SPECIFICATIONS gENERATORBattery DimensionsTable 2. Specifications Engine SPECIFICATIONS engineEffects of Altitude and Heat ModelFigure 1. Dimensions dimensionsPOWERED by 31.49 IN 800 MMPage Connecting the Ground installationFigure 2. Generator Grounding Indoor Installation Outdoor Installationplacement Generator GroundingFAMILIARIZATION Generator general informationControl Box DANGER8. Start Button - Press this pushbutton switch to start the generator components generatorFigure 3. Generator Components The automatic idle control automatically engages under17. Fuel Drain Plug - Remove plug to drain fuel components generatorGeneral Inspection Prior to Operation Ground Power Tools INSPECTION/SETUPTable 3. Cable Selection 60 Hz, Single Phase Operation Extension CableEngine Oil Check Before StartingINSPECTION/SETUP Figure 6. Engine Oil Dipstick RemovalFuel Check Battery CheckTable 4. Oil Type SeasonBefore Starting the Engine operationStarting the Engine Figure 18. Idle Control switch ON Figure 17. Idle Control Switch OFFoperation Figure 19. Main Circuit Breaker ONStopping the Engine Normal Shutdown operation/shutdownEmergency Shutdown Generator Storage preparation for long term storageTable 5. Engine Maintenance Schedule maintenanceFIRST EVERYDaily MaintenanceWeekly Engine Oil and Filtermaintenance Engine Air CleanerFigure 32. Engine Air Cleaner DANGERFigure 33. Generator Wiring Diagram GAC9.7HZ generator wiring digramWiring Color Code SymbolTable 6. Engine Troubleshooting troubleshooting ENGINESymptom Solutiontroubleshooting ENGINE Table 6. Engine Troubleshooting ContinuedSymptom SolutionTable 7. Generator Troubleshooting troubleshooting GENERATORPossible Problem SymptomPage Explanation of Code in Remarks Column sample paRTs lisTNO. Column paRT NO. ColumnGAC9.7HZ portable 60 hZ generator with Suggested Spare PartsHONDA GX610K1vd/gx610u1vd gasoline enginesS/N 5571693 AND BELOW GAC9.7HZ- nameplate and decalS ASSYS/N 5571694~5582055 S/N 5582056 AND ABOVEPART NAME GAC9.7HZ- nameplate and decals ASSYREMARKS GAC9.7HZ - GENERATOR ASSY PART NAME GAC9.7HZ - GENERATOR ASSYREMARKS REPLACESGAC9.7HZ - CONTROL BOX ASSY PART NAME GAC9.7HZ - CONTROL BOX ASSYAC VOLTMETER, DE450 120/240V CIRCUIT BREAKER 2P, 250V @ 30AGAC9.7HZ - PIPE FRAME ASSY PART NAME GAC9.7HZ - PIPE FRAME ASSYREMARKS CAP, FUEL TANK/STRAINERHONDA GX610K1VD/U1VD - AIR CLEANER ASSY CASE COMP., AIR CLEANER HONDA GX610K1VD/U1VD - AIR CLEANER ASSYSEAL, AIR CLEANER CASE SEAL, AIR CLEANER COVERHONDA GX610K1VD/U1VD ENGINE - CAMSHAFT ASSY PART NAME HONDA GX610K1VD/U1VD ENGINE - CAMSHAFT ASSYREMARKS RETAINER, EX. VALVE SPRINGHONDA GX610K1VD/U1VD ENGINE - CARBURETOR ASSY PART NAME HONDA GX610K1VD/U1VD ENGINE - CARBURETOR ASSYREMARKS HONDA GX610K1VD/U1VD ENGINE - CARBURETOR ASSY PART NAME HONDA GX610K1VD/U1VD ENGINE - CARBURETOR ASSYREMARKS JET SET, MAIN #90 HIGH ALTITUDEHONDA GX610K1VD/U1VD ENGINE - CONTROL ASSY HONDA GX610K1VD/U1VD ENGINE - CONTROL ASSY SPRING, CONTROL ADJUSTINGPART NAME REMARKSHONDA GX610K1VD/U1VD ENGINE - CRANKCASE COVER ASSY PART NAME HONDA GX610K1VD/U1VD ENGINE - CRANKCASE COVER ASSYREMARKS COVER ASSY., OIL PUMP, TWO BOLTSHONDA GX610K1VD/U1VD ENGINE - CRANKSHAFT ASSY PART NAME HONDA GX610K1VD/U1VD ENGINE - CRANKSHAFT ASSYWASHER, CRANKSHAFT THRUST HONDA GX610K1VD/U1VD ENGINE - CYLINDER BARREL ASSY PART NAME HONDA GX610K1VD/U1VD ENGINE - CYLINDER BARREL ASSYREMARKS 12372ZE2300HONDA GX610K1VD/U1VD ENGINE - CYLINDER HEAD ASSY PART NAME HONDA GX610K1VD/U1VD ENGINE - CYLINDER HEAD ASSYREMARKS HEAD COMP., CYLINDER #1HONDA GX610K1VD/U1VD ENGINE - FAN COVER ASSY PART NAME HONDA GX610K1VD/U1VD ENGINE - FAN COVER ASSYREMARKS HONDA GX610K1VD/U1VD ENGINE - FLYWHEEL ASSY PART NAME HONDA GX610K1VD/U1VD ENGINE - FLYWHEEL ASSYKEY, SPECIAL WOODRUFF HONDA GX610K1VD/U1VD ENGINE - IGNITION COIL ASSY PART NAME HONDA GX610K1VD/U1VD ENGINE - IGNITION COIL ASSYREMARKS HONDA GX610K1VD/U1VD ENGINE - PISTON ASSY PART NAME HONDA GX610K1VD/U1VD ENGINE - PISTON ASSYREMARKS HONDA GX610K1VD/U1VD ENGINE - RECOIL STARTER ASSY PART NAME HONDA GX610K1VD/U1VD ENGINE - RECOIL STARTER ASSYREMARKS 28400ZE3W01ZAHONDA GX610K1VD/U1VD ENGINE - MUFFLER ASSY PART NAME HONDA GX610K1VD/U1VD ENGINE - MUFFLER ASSYHONDA GX610K1VD/U1VD ENGINE - AUTO THROTTLE ASSY HONDA GX610K1VD/U1VD ENGINE - AUTO THROTTLE ASSY CLIP, WIRE HARNESS, 6MM, WHITEPART NAME HONDA GX610K1VD/U1VD ENGINE - Starter motor ASSY PART NAME HONDA GX610K1VD/U1VD ENGINE - Starter motor ASSYREMARKS HONDA GX610K1VD/U1VD ENGINE - FUEL PUMP ASSY PART NAME HONDA GX610K1VD/U1VD ENGINE - FUEL PUMP ASSYREMARKS USE S/Ns 1013143~1089491HONDA GX610K1VD/U1VD ENGINE - RECTIFER ASSY PART NAME HONDA GX610K1VD/U1VD ENGINE - RECTIFER ASSY31620881A02 RECTIFER ASSY., REGULATORHONDA GX610K1VD/U1VD- ENGINE DECALS ASSY PART NAME HONDA GX610K1VD/U1VD- ENGINE DECALS ASSYREMARKS HONDA GX610K1VD/U1VD ENGINE - TOOL KIT PART NAME HONDA GX610K1VD/U1VD ENGINE - TOOL KITREMARKS TOOL KITspeCial eXpediTiNg seRviCe Terms and Conditions of Sale - PartspaYmeNT TeRms FReigHT pOliCYPage PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING HERE’S HOW TO GET HELPWarranty Department Service Department