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Multiquip GAC-9.7HZ manual GAC9.7HZ - PIPE FRAME ASSY

Models: GAC-9.7HZ

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GAC9.7HZ — PIPE FRAME ASSY.

GAC9.7HZ — PIPE FRAME ASSY.

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page 42 — GAC9.7HZ 60 hz gENERATOR• operation and parts manual — rev. #2 (03/31/10)

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Multiquip GAC-9.7HZ manual GAC9.7HZ - PIPE FRAME ASSY

Contents

MODEL gaC-9.7HZ Operation and Parts ManualTHIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES portable generatorHonda GX610K1VD/GX610U1VD Engines Table of ContentsComponent Drawings GAC9.7HZ Portable 60 Hz Generatorwhen ordering parts, please supply parts ordering procedures Ordering parts has never been easierChoose from three easy options Best deal! Order via internet dealers OnlysaFeTY sYmBOls Safety InformationsaFeTY messages daNgeRSafety Information geNeRal saFeTYgeNeRaTOR saFeTY „ NeveR lubricate components or attempt service on a running machineSafety Information eNgiNe saFeTYFuel saFeTY daNgeRgrounding safety eleCTRiCal saFeTYpower Cord/Cable safety BaTTeRY saFeTY eleCTRiC sTaRT ONlYTRaNspORTiNg saFeTY eNviRONmeNTal saFeTYSafety Information Page Battery SPECIFICATIONS gENERATORTable 1. Specifications Generator DimensionsEffects of Altitude and Heat SPECIFICATIONS engineTable 2. Specifications Engine ModelPOWERED by dimensionsFigure 1. Dimensions 31.49 IN 800 MMPage installation Connecting the GroundFigure 2. Generator Grounding placement Outdoor InstallationIndoor Installation Generator GroundingControl Box general informationFAMILIARIZATION Generator DANGERFigure 3. Generator Components components generator8. Start Button - Press this pushbutton switch to start the generator The automatic idle control automatically engages undercomponents generator 17. Fuel Drain Plug - Remove plug to drain fuelTable 3. Cable Selection 60 Hz, Single Phase Operation INSPECTION/SETUPGeneral Inspection Prior to Operation Ground Power Tools Extension CableINSPECTION/SETUP Before StartingEngine Oil Check Figure 6. Engine Oil Dipstick RemovalTable 4. Oil Type Battery CheckFuel Check Seasonoperation Before Starting the EngineStarting the Engine operation Figure 17. Idle Control Switch OFFFigure 18. Idle Control switch ON Figure 19. Main Circuit Breaker ONoperation/shutdown Stopping the Engine Normal ShutdownEmergency Shutdown preparation for long term storage Generator StorageFIRST maintenanceTable 5. Engine Maintenance Schedule EVERYWeekly MaintenanceDaily Engine Oil and FilterFigure 32. Engine Air Cleaner Engine Air Cleanermaintenance DANGERWiring Color Code generator wiring digramFigure 33. Generator Wiring Diagram GAC9.7HZ SymbolSymptom troubleshooting ENGINETable 6. Engine Troubleshooting SolutionSymptom Table 6. Engine Troubleshooting Continuedtroubleshooting ENGINE SolutionPossible Problem troubleshooting GENERATORTable 7. Generator Troubleshooting SymptomPage NO. Column sample paRTs lisTExplanation of Code in Remarks Column paRT NO. ColumnHONDA GX610K1vd/gx610u1vd gasoline Suggested Spare PartsGAC9.7HZ portable 60 hZ generator with enginesS/N 5571694~5582055 GAC9.7HZ- nameplate and decalS ASSYS/N 5571693 AND BELOW S/N 5582056 AND ABOVEGAC9.7HZ- nameplate and decals ASSY PART NAMEREMARKS GAC9.7HZ - GENERATOR ASSY REMARKS GAC9.7HZ - GENERATOR ASSYPART NAME REPLACESGAC9.7HZ - CONTROL BOX ASSY AC VOLTMETER, DE450 120/240V GAC9.7HZ - CONTROL BOX ASSYPART NAME CIRCUIT BREAKER 2P, 250V @ 30AGAC9.7HZ - PIPE FRAME ASSY REMARKS GAC9.7HZ - PIPE FRAME ASSYPART NAME CAP, FUEL TANK/STRAINERHONDA GX610K1VD/U1VD - AIR CLEANER ASSY SEAL, AIR CLEANER CASE HONDA GX610K1VD/U1VD - AIR CLEANER ASSYCASE COMP., AIR CLEANER SEAL, AIR CLEANER COVERHONDA GX610K1VD/U1VD ENGINE - CAMSHAFT ASSY REMARKS HONDA GX610K1VD/U1VD ENGINE - CAMSHAFT ASSYPART NAME RETAINER, EX. VALVE SPRINGHONDA GX610K1VD/U1VD ENGINE - CARBURETOR ASSY HONDA GX610K1VD/U1VD ENGINE - CARBURETOR ASSY PART NAMEREMARKS HONDA GX610K1VD/U1VD ENGINE - CARBURETOR ASSY REMARKS HONDA GX610K1VD/U1VD ENGINE - CARBURETOR ASSYPART NAME JET SET, MAIN #90 HIGH ALTITUDEHONDA GX610K1VD/U1VD ENGINE - CONTROL ASSY PART NAME SPRING, CONTROL ADJUSTINGHONDA GX610K1VD/U1VD ENGINE - CONTROL ASSY REMARKSHONDA GX610K1VD/U1VD ENGINE - CRANKCASE COVER ASSY REMARKS HONDA GX610K1VD/U1VD ENGINE - CRANKCASE COVER ASSYPART NAME COVER ASSY., OIL PUMP, TWO BOLTSHONDA GX610K1VD/U1VD ENGINE - CRANKSHAFT ASSY HONDA GX610K1VD/U1VD ENGINE - CRANKSHAFT ASSY PART NAMEWASHER, CRANKSHAFT THRUST HONDA GX610K1VD/U1VD ENGINE - CYLINDER BARREL ASSY REMARKS HONDA GX610K1VD/U1VD ENGINE - CYLINDER BARREL ASSYPART NAME 12372ZE2300HONDA GX610K1VD/U1VD ENGINE - CYLINDER HEAD ASSY REMARKS HONDA GX610K1VD/U1VD ENGINE - CYLINDER HEAD ASSYPART NAME HEAD COMP., CYLINDER #1HONDA GX610K1VD/U1VD ENGINE - FAN COVER ASSY HONDA GX610K1VD/U1VD ENGINE - FAN COVER ASSY PART NAMEREMARKS HONDA GX610K1VD/U1VD ENGINE - FLYWHEEL ASSY HONDA GX610K1VD/U1VD ENGINE - FLYWHEEL ASSY PART NAMEKEY, SPECIAL WOODRUFF HONDA GX610K1VD/U1VD ENGINE - IGNITION COIL ASSY HONDA GX610K1VD/U1VD ENGINE - IGNITION COIL ASSY PART NAMEREMARKS HONDA GX610K1VD/U1VD ENGINE - PISTON ASSY HONDA GX610K1VD/U1VD ENGINE - PISTON ASSY PART NAMEREMARKS HONDA GX610K1VD/U1VD ENGINE - RECOIL STARTER ASSY REMARKS HONDA GX610K1VD/U1VD ENGINE - RECOIL STARTER ASSYPART NAME 28400ZE3W01ZAHONDA GX610K1VD/U1VD ENGINE - MUFFLER ASSY HONDA GX610K1VD/U1VD ENGINE - MUFFLER ASSY PART NAMEHONDA GX610K1VD/U1VD ENGINE - AUTO THROTTLE ASSY CLIP, WIRE HARNESS, 6MM, WHITE HONDA GX610K1VD/U1VD ENGINE - AUTO THROTTLE ASSYPART NAME HONDA GX610K1VD/U1VD ENGINE - Starter motor ASSY HONDA GX610K1VD/U1VD ENGINE - Starter motor ASSY PART NAMEREMARKS HONDA GX610K1VD/U1VD ENGINE - FUEL PUMP ASSY REMARKS HONDA GX610K1VD/U1VD ENGINE - FUEL PUMP ASSYPART NAME USE S/Ns 1013143~1089491HONDA GX610K1VD/U1VD ENGINE - RECTIFER ASSY 31620881A02 HONDA GX610K1VD/U1VD ENGINE - RECTIFER ASSYPART NAME RECTIFER ASSY., REGULATORHONDA GX610K1VD/U1VD- ENGINE DECALS ASSY HONDA GX610K1VD/U1VD- ENGINE DECALS ASSY PART NAMEREMARKS HONDA GX610K1VD/U1VD ENGINE - TOOL KIT REMARKS HONDA GX610K1VD/U1VD ENGINE - TOOL KITPART NAME TOOL KITpaYmeNT TeRms Terms and Conditions of Sale - PartsspeCial eXpediTiNg seRviCe FReigHT pOliCYPage Warranty Department HERE’S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING Service Department