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Multiquip GAC-9.7HZ manual HONDA GX610K1VD/U1VD ENGINE - CARBURETOR ASSY

Models: GAC-9.7HZ

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HONDA GX610K1VD/U1VD ENGINE — CARBURETOR ASSY.

page 50 — GAC9.7HZ 60 hz gENERATOR• operation and parts manual — rev. #2 (03/31/10)

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Multiquip GAC-9.7HZ manual HONDA GX610K1VD/U1VD ENGINE - CARBURETOR ASSY

Contents

MODEL gaC-9.7HZ Operation and Parts ManualTHIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES portable generatorHonda GX610K1VD/GX610U1VD Engines Table of ContentsComponent Drawings GAC9.7HZ Portable 60 Hz Generatorwhen ordering parts, please supply parts ordering procedures Ordering parts has never been easierChoose from three easy options Best deal! Order via internet dealers OnlysaFeTY sYmBOls Safety InformationsaFeTY messages daNgeRSafety Information geNeRal saFeTYgeNeRaTOR saFeTY „ NeveR lubricate components or attempt service on a running machineSafety Information eNgiNe saFeTYFuel saFeTY daNgeRgrounding safety eleCTRiCal saFeTYpower Cord/Cable safety BaTTeRY saFeTY eleCTRiC sTaRT ONlYSafety Information TRaNspORTiNg saFeTYeNviRONmeNTal saFeTY Page Battery SPECIFICATIONS gENERATORTable 1. Specifications Generator DimensionsEffects of Altitude and Heat SPECIFICATIONS engineTable 2. Specifications Engine ModelPOWERED by dimensionsFigure 1. Dimensions 31.49 IN 800 MMPage Figure 2. Generator Grounding installationConnecting the Ground placement Outdoor InstallationIndoor Installation Generator GroundingControl Box general informationFAMILIARIZATION Generator DANGERFigure 3. Generator Components components generator8. Start Button - Press this pushbutton switch to start the generator The automatic idle control automatically engages undercomponents generator 17. Fuel Drain Plug - Remove plug to drain fuelTable 3. Cable Selection 60 Hz, Single Phase Operation INSPECTION/SETUPGeneral Inspection Prior to Operation Ground Power Tools Extension CableINSPECTION/SETUP Before StartingEngine Oil Check Figure 6. Engine Oil Dipstick RemovalTable 4. Oil Type Battery CheckFuel Check SeasonStarting the Engine operationBefore Starting the Engine operation Figure 17. Idle Control Switch OFFFigure 18. Idle Control switch ON Figure 19. Main Circuit Breaker ONEmergency Shutdown operation/shutdownStopping the Engine Normal Shutdown preparation for long term storage Generator StorageFIRST maintenanceTable 5. Engine Maintenance Schedule EVERYWeekly MaintenanceDaily Engine Oil and FilterFigure 32. Engine Air Cleaner Engine Air Cleanermaintenance DANGERWiring Color Code generator wiring digramFigure 33. Generator Wiring Diagram GAC9.7HZ SymbolSymptom troubleshooting ENGINETable 6. Engine Troubleshooting SolutionSymptom Table 6. Engine Troubleshooting Continuedtroubleshooting ENGINE SolutionPossible Problem troubleshooting GENERATORTable 7. Generator Troubleshooting SymptomPage NO. Column sample paRTs lisTExplanation of Code in Remarks Column paRT NO. ColumnHONDA GX610K1vd/gx610u1vd gasoline Suggested Spare PartsGAC9.7HZ portable 60 hZ generator with enginesS/N 5571694~5582055 GAC9.7HZ- nameplate and decalS ASSYS/N 5571693 AND BELOW S/N 5582056 AND ABOVEREMARKS GAC9.7HZ- nameplate and decals ASSYPART NAME GAC9.7HZ - GENERATOR ASSY REMARKS GAC9.7HZ - GENERATOR ASSYPART NAME REPLACESGAC9.7HZ - CONTROL BOX ASSY AC VOLTMETER, DE450 120/240V GAC9.7HZ - CONTROL BOX ASSYPART NAME CIRCUIT BREAKER 2P, 250V @ 30AGAC9.7HZ - PIPE FRAME ASSY REMARKS GAC9.7HZ - PIPE FRAME ASSYPART NAME CAP, FUEL TANK/STRAINERHONDA GX610K1VD/U1VD - AIR CLEANER ASSY SEAL, AIR CLEANER CASE HONDA GX610K1VD/U1VD - AIR CLEANER ASSYCASE COMP., AIR CLEANER SEAL, AIR CLEANER COVERHONDA GX610K1VD/U1VD ENGINE - CAMSHAFT ASSY REMARKS HONDA GX610K1VD/U1VD ENGINE - CAMSHAFT ASSYPART NAME RETAINER, EX. VALVE SPRINGHONDA GX610K1VD/U1VD ENGINE - CARBURETOR ASSY REMARKS HONDA GX610K1VD/U1VD ENGINE - CARBURETOR ASSYPART NAME HONDA GX610K1VD/U1VD ENGINE - CARBURETOR ASSY REMARKS HONDA GX610K1VD/U1VD ENGINE - CARBURETOR ASSYPART NAME JET SET, MAIN #90 HIGH ALTITUDEHONDA GX610K1VD/U1VD ENGINE - CONTROL ASSY PART NAME SPRING, CONTROL ADJUSTINGHONDA GX610K1VD/U1VD ENGINE - CONTROL ASSY REMARKSHONDA GX610K1VD/U1VD ENGINE - CRANKCASE COVER ASSY REMARKS HONDA GX610K1VD/U1VD ENGINE - CRANKCASE COVER ASSYPART NAME COVER ASSY., OIL PUMP, TWO BOLTSHONDA GX610K1VD/U1VD ENGINE - CRANKSHAFT ASSY WASHER, CRANKSHAFT THRUST HONDA GX610K1VD/U1VD ENGINE - CRANKSHAFT ASSYPART NAME HONDA GX610K1VD/U1VD ENGINE - CYLINDER BARREL ASSY REMARKS HONDA GX610K1VD/U1VD ENGINE - CYLINDER BARREL ASSYPART NAME 12372ZE2300HONDA GX610K1VD/U1VD ENGINE - CYLINDER HEAD ASSY REMARKS HONDA GX610K1VD/U1VD ENGINE - CYLINDER HEAD ASSYPART NAME HEAD COMP., CYLINDER #1HONDA GX610K1VD/U1VD ENGINE - FAN COVER ASSY REMARKS HONDA GX610K1VD/U1VD ENGINE - FAN COVER ASSYPART NAME HONDA GX610K1VD/U1VD ENGINE - FLYWHEEL ASSY KEY, SPECIAL WOODRUFF HONDA GX610K1VD/U1VD ENGINE - FLYWHEEL ASSYPART NAME HONDA GX610K1VD/U1VD ENGINE - IGNITION COIL ASSY REMARKS HONDA GX610K1VD/U1VD ENGINE - IGNITION COIL ASSYPART NAME HONDA GX610K1VD/U1VD ENGINE - PISTON ASSY REMARKS HONDA GX610K1VD/U1VD ENGINE - PISTON ASSYPART NAME HONDA GX610K1VD/U1VD ENGINE - RECOIL STARTER ASSY REMARKS HONDA GX610K1VD/U1VD ENGINE - RECOIL STARTER ASSYPART NAME 28400ZE3W01ZAHONDA GX610K1VD/U1VD ENGINE - MUFFLER ASSY HONDA GX610K1VD/U1VD ENGINE - MUFFLER ASSY PART NAMEHONDA GX610K1VD/U1VD ENGINE - AUTO THROTTLE ASSY PART NAME CLIP, WIRE HARNESS, 6MM, WHITEHONDA GX610K1VD/U1VD ENGINE - AUTO THROTTLE ASSY HONDA GX610K1VD/U1VD ENGINE - Starter motor ASSY REMARKS HONDA GX610K1VD/U1VD ENGINE - Starter motor ASSYPART NAME HONDA GX610K1VD/U1VD ENGINE - FUEL PUMP ASSY REMARKS HONDA GX610K1VD/U1VD ENGINE - FUEL PUMP ASSYPART NAME USE S/Ns 1013143~1089491HONDA GX610K1VD/U1VD ENGINE - RECTIFER ASSY 31620881A02 HONDA GX610K1VD/U1VD ENGINE - RECTIFER ASSYPART NAME RECTIFER ASSY., REGULATORHONDA GX610K1VD/U1VD- ENGINE DECALS ASSY REMARKS HONDA GX610K1VD/U1VD- ENGINE DECALS ASSYPART NAME HONDA GX610K1VD/U1VD ENGINE - TOOL KIT REMARKS HONDA GX610K1VD/U1VD ENGINE - TOOL KITPART NAME TOOL KITpaYmeNT TeRms Terms and Conditions of Sale - PartsspeCial eXpediTiNg seRviCe FReigHT pOliCYPage Warranty Department HERE’S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING Service Department