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Multiquip GAC-9.7HZ manual

Models: GAC-9.7HZ

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GAC9.7HZ 60 hz GENERATOR • operation and parts manual — rev. #2 (03/31/10) — page 9

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Multiquip GAC-9.7HZ manual

Contents

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES Operation and Parts ManualMODEL gaC-9.7HZ portable generatorComponent Drawings Table of ContentsHonda GX610K1VD/GX610U1VD Engines GAC9.7HZ Portable 60 Hz GeneratorChoose from three easy options parts ordering procedures Ordering parts has never been easierwhen ordering parts, please supply Best deal! Order via internet dealers OnlysaFeTY messages Safety InformationsaFeTY sYmBOls daNgeRgeNeRaTOR saFeTY geNeRal saFeTYSafety Information „ NeveR lubricate components or attempt service on a running machineFuel saFeTY eNgiNe saFeTYSafety Information daNgeRpower Cord/Cable safety eleCTRiCal saFeTYgrounding safety BaTTeRY saFeTY eleCTRiC sTaRT ONlYTRaNspORTiNg saFeTY eNviRONmeNTal saFeTYSafety Information Page Table 1. Specifications Generator SPECIFICATIONS gENERATORBattery DimensionsTable 2. Specifications Engine SPECIFICATIONS engineEffects of Altitude and Heat ModelFigure 1. Dimensions dimensionsPOWERED by 31.49 IN 800 MMPage installation Connecting the GroundFigure 2. Generator Grounding Indoor Installation Outdoor Installationplacement Generator GroundingFAMILIARIZATION Generator general informationControl Box DANGER8. Start Button - Press this pushbutton switch to start the generator components generatorFigure 3. Generator Components The automatic idle control automatically engages under17. Fuel Drain Plug - Remove plug to drain fuel components generatorGeneral Inspection Prior to Operation Ground Power Tools INSPECTION/SETUPTable 3. Cable Selection 60 Hz, Single Phase Operation Extension CableEngine Oil Check Before StartingINSPECTION/SETUP Figure 6. Engine Oil Dipstick RemovalFuel Check Battery CheckTable 4. Oil Type Seasonoperation Before Starting the EngineStarting the Engine Figure 18. Idle Control switch ON Figure 17. Idle Control Switch OFFoperation Figure 19. Main Circuit Breaker ONoperation/shutdown Stopping the Engine Normal ShutdownEmergency Shutdown Generator Storage preparation for long term storageTable 5. Engine Maintenance Schedule maintenanceFIRST EVERYDaily MaintenanceWeekly Engine Oil and Filtermaintenance Engine Air CleanerFigure 32. Engine Air Cleaner DANGERFigure 33. Generator Wiring Diagram GAC9.7HZ generator wiring digramWiring Color Code SymbolTable 6. Engine Troubleshooting troubleshooting ENGINESymptom Solutiontroubleshooting ENGINE Table 6. Engine Troubleshooting ContinuedSymptom SolutionTable 7. Generator Troubleshooting troubleshooting GENERATORPossible Problem SymptomPage Explanation of Code in Remarks Column sample paRTs lisTNO. Column paRT NO. ColumnGAC9.7HZ portable 60 hZ generator with Suggested Spare PartsHONDA GX610K1vd/gx610u1vd gasoline enginesS/N 5571693 AND BELOW GAC9.7HZ- nameplate and decalS ASSYS/N 5571694~5582055 S/N 5582056 AND ABOVEGAC9.7HZ- nameplate and decals ASSY PART NAMEREMARKS GAC9.7HZ - GENERATOR ASSY PART NAME GAC9.7HZ - GENERATOR ASSYREMARKS REPLACESGAC9.7HZ - CONTROL BOX ASSY PART NAME GAC9.7HZ - CONTROL BOX ASSYAC VOLTMETER, DE450 120/240V CIRCUIT BREAKER 2P, 250V @ 30AGAC9.7HZ - PIPE FRAME ASSY PART NAME GAC9.7HZ - PIPE FRAME ASSYREMARKS CAP, FUEL TANK/STRAINERHONDA GX610K1VD/U1VD - AIR CLEANER ASSY CASE COMP., AIR CLEANER HONDA GX610K1VD/U1VD - AIR CLEANER ASSYSEAL, AIR CLEANER CASE SEAL, AIR CLEANER COVERHONDA GX610K1VD/U1VD ENGINE - CAMSHAFT ASSY PART NAME HONDA GX610K1VD/U1VD ENGINE - CAMSHAFT ASSYREMARKS RETAINER, EX. VALVE SPRINGHONDA GX610K1VD/U1VD ENGINE - CARBURETOR ASSY HONDA GX610K1VD/U1VD ENGINE - CARBURETOR ASSY PART NAMEREMARKS HONDA GX610K1VD/U1VD ENGINE - CARBURETOR ASSY PART NAME HONDA GX610K1VD/U1VD ENGINE - CARBURETOR ASSYREMARKS JET SET, MAIN #90 HIGH ALTITUDEHONDA GX610K1VD/U1VD ENGINE - CONTROL ASSY HONDA GX610K1VD/U1VD ENGINE - CONTROL ASSY SPRING, CONTROL ADJUSTINGPART NAME REMARKSHONDA GX610K1VD/U1VD ENGINE - CRANKCASE COVER ASSY PART NAME HONDA GX610K1VD/U1VD ENGINE - CRANKCASE COVER ASSYREMARKS COVER ASSY., OIL PUMP, TWO BOLTSHONDA GX610K1VD/U1VD ENGINE - CRANKSHAFT ASSY HONDA GX610K1VD/U1VD ENGINE - CRANKSHAFT ASSY PART NAMEWASHER, CRANKSHAFT THRUST HONDA GX610K1VD/U1VD ENGINE - CYLINDER BARREL ASSY PART NAME HONDA GX610K1VD/U1VD ENGINE - CYLINDER BARREL ASSYREMARKS 12372ZE2300HONDA GX610K1VD/U1VD ENGINE - CYLINDER HEAD ASSY PART NAME HONDA GX610K1VD/U1VD ENGINE - CYLINDER HEAD ASSYREMARKS HEAD COMP., CYLINDER #1HONDA GX610K1VD/U1VD ENGINE - FAN COVER ASSY HONDA GX610K1VD/U1VD ENGINE - FAN COVER ASSY PART NAMEREMARKS HONDA GX610K1VD/U1VD ENGINE - FLYWHEEL ASSY HONDA GX610K1VD/U1VD ENGINE - FLYWHEEL ASSY PART NAMEKEY, SPECIAL WOODRUFF HONDA GX610K1VD/U1VD ENGINE - IGNITION COIL ASSY HONDA GX610K1VD/U1VD ENGINE - IGNITION COIL ASSY PART NAMEREMARKS HONDA GX610K1VD/U1VD ENGINE - PISTON ASSY HONDA GX610K1VD/U1VD ENGINE - PISTON ASSY PART NAMEREMARKS HONDA GX610K1VD/U1VD ENGINE - RECOIL STARTER ASSY PART NAME HONDA GX610K1VD/U1VD ENGINE - RECOIL STARTER ASSYREMARKS 28400ZE3W01ZAHONDA GX610K1VD/U1VD ENGINE - MUFFLER ASSY PART NAME HONDA GX610K1VD/U1VD ENGINE - MUFFLER ASSYHONDA GX610K1VD/U1VD ENGINE - AUTO THROTTLE ASSY CLIP, WIRE HARNESS, 6MM, WHITE HONDA GX610K1VD/U1VD ENGINE - AUTO THROTTLE ASSYPART NAME HONDA GX610K1VD/U1VD ENGINE - Starter motor ASSY HONDA GX610K1VD/U1VD ENGINE - Starter motor ASSY PART NAMEREMARKS HONDA GX610K1VD/U1VD ENGINE - FUEL PUMP ASSY PART NAME HONDA GX610K1VD/U1VD ENGINE - FUEL PUMP ASSYREMARKS USE S/Ns 1013143~1089491HONDA GX610K1VD/U1VD ENGINE - RECTIFER ASSY PART NAME HONDA GX610K1VD/U1VD ENGINE - RECTIFER ASSY31620881A02 RECTIFER ASSY., REGULATORHONDA GX610K1VD/U1VD- ENGINE DECALS ASSY HONDA GX610K1VD/U1VD- ENGINE DECALS ASSY PART NAMEREMARKS HONDA GX610K1VD/U1VD ENGINE - TOOL KIT PART NAME HONDA GX610K1VD/U1VD ENGINE - TOOL KITREMARKS TOOL KITspeCial eXpediTiNg seRviCe Terms and Conditions of Sale - PartspaYmeNT TeRms FReigHT pOliCYPage PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING HERE’S HOW TO GET HELPWarranty Department Service Department