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Multiquip GAC-9.7HZ manual HONDA GX610K1VD/U1VD ENGINE - TOOL KIT

Models: GAC-9.7HZ

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HONDA GX610K1VD/U1VD ENGINE — TOOL KIT

HONDA GX610K1VD/U1VD ENGINE — TOOL KIT

page 84 — GAC9.7HZ 60 hz gENERATOR• operation and parts manual — rev. #2 (03/31/10)

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Multiquip GAC-9.7HZ manual HONDA GX610K1VD/U1VD ENGINE - TOOL KIT

Contents

Operation and Parts Manual THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMESMODEL gaC-9.7HZ portable generatorTable of Contents Component DrawingsHonda GX610K1VD/GX610U1VD Engines GAC9.7HZ Portable 60 Hz Generatorparts ordering procedures Ordering parts has never been easier Choose from three easy optionswhen ordering parts, please supply Best deal! Order via internet dealers OnlySafety Information saFeTY messagessaFeTY sYmBOls daNgeRgeNeRal saFeTY geNeRaTOR saFeTYSafety Information „ NeveR lubricate components or attempt service on a running machineeNgiNe saFeTY Fuel saFeTYSafety Information daNgeReleCTRiCal saFeTY power Cord/Cable safetygrounding safety BaTTeRY saFeTY eleCTRiC sTaRT ONlYTRaNspORTiNg saFeTY eNviRONmeNTal saFeTYSafety Information Page SPECIFICATIONS gENERATOR Table 1. Specifications GeneratorBattery DimensionsSPECIFICATIONS engine Table 2. Specifications EngineEffects of Altitude and Heat Modeldimensions Figure 1. DimensionsPOWERED by 31.49 IN 800 MMPage installation Connecting the GroundFigure 2. Generator Grounding Outdoor Installation Indoor Installationplacement Generator Groundinggeneral information FAMILIARIZATION GeneratorControl Box DANGERcomponents generator 8. Start Button - Press this pushbutton switch to start the generatorFigure 3. Generator Components The automatic idle control automatically engages undercomponents generator 17. Fuel Drain Plug - Remove plug to drain fuelINSPECTION/SETUP General Inspection Prior to Operation Ground Power ToolsTable 3. Cable Selection 60 Hz, Single Phase Operation Extension CableBefore Starting Engine Oil CheckINSPECTION/SETUP Figure 6. Engine Oil Dipstick RemovalBattery Check Fuel CheckTable 4. Oil Type Seasonoperation Before Starting the EngineStarting the Engine Figure 17. Idle Control Switch OFF Figure 18. Idle Control switch ONoperation Figure 19. Main Circuit Breaker ONoperation/shutdown Stopping the Engine Normal ShutdownEmergency Shutdown preparation for long term storage Generator Storagemaintenance Table 5. Engine Maintenance ScheduleFIRST EVERYMaintenance DailyWeekly Engine Oil and FilterEngine Air Cleaner maintenanceFigure 32. Engine Air Cleaner DANGERgenerator wiring digram Figure 33. Generator Wiring Diagram GAC9.7HZWiring Color Code Symboltroubleshooting ENGINE Table 6. Engine TroubleshootingSymptom SolutionTable 6. Engine Troubleshooting Continued troubleshooting ENGINESymptom Solutiontroubleshooting GENERATOR Table 7. Generator TroubleshootingPossible Problem SymptomPage sample paRTs lisT Explanation of Code in Remarks ColumnNO. Column paRT NO. ColumnSuggested Spare Parts GAC9.7HZ portable 60 hZ generator withHONDA GX610K1vd/gx610u1vd gasoline enginesGAC9.7HZ- nameplate and decalS ASSY S/N 5571693 AND BELOWS/N 5571694~5582055 S/N 5582056 AND ABOVEGAC9.7HZ- nameplate and decals ASSY PART NAMEREMARKS GAC9.7HZ - GENERATOR ASSY GAC9.7HZ - GENERATOR ASSY PART NAMEREMARKS REPLACESGAC9.7HZ - CONTROL BOX ASSY GAC9.7HZ - CONTROL BOX ASSY PART NAMEAC VOLTMETER, DE450 120/240V CIRCUIT BREAKER 2P, 250V @ 30AGAC9.7HZ - PIPE FRAME ASSY GAC9.7HZ - PIPE FRAME ASSY PART NAMEREMARKS CAP, FUEL TANK/STRAINERHONDA GX610K1VD/U1VD - AIR CLEANER ASSY HONDA GX610K1VD/U1VD - AIR CLEANER ASSY CASE COMP., AIR CLEANERSEAL, AIR CLEANER CASE SEAL, AIR CLEANER COVERHONDA GX610K1VD/U1VD ENGINE - CAMSHAFT ASSY HONDA GX610K1VD/U1VD ENGINE - CAMSHAFT ASSY PART NAMEREMARKS RETAINER, EX. VALVE SPRINGHONDA GX610K1VD/U1VD ENGINE - CARBURETOR ASSY HONDA GX610K1VD/U1VD ENGINE - CARBURETOR ASSY PART NAMEREMARKS HONDA GX610K1VD/U1VD ENGINE - CARBURETOR ASSY HONDA GX610K1VD/U1VD ENGINE - CARBURETOR ASSY PART NAMEREMARKS JET SET, MAIN #90 HIGH ALTITUDEHONDA GX610K1VD/U1VD ENGINE - CONTROL ASSY SPRING, CONTROL ADJUSTING HONDA GX610K1VD/U1VD ENGINE - CONTROL ASSYPART NAME REMARKSHONDA GX610K1VD/U1VD ENGINE - CRANKCASE COVER ASSY HONDA GX610K1VD/U1VD ENGINE - CRANKCASE COVER ASSY PART NAMEREMARKS COVER ASSY., OIL PUMP, TWO BOLTSHONDA GX610K1VD/U1VD ENGINE - CRANKSHAFT ASSY HONDA GX610K1VD/U1VD ENGINE - CRANKSHAFT ASSY PART NAMEWASHER, CRANKSHAFT THRUST HONDA GX610K1VD/U1VD ENGINE - CYLINDER BARREL ASSY HONDA GX610K1VD/U1VD ENGINE - CYLINDER BARREL ASSY PART NAMEREMARKS 12372ZE2300HONDA GX610K1VD/U1VD ENGINE - CYLINDER HEAD ASSY HONDA GX610K1VD/U1VD ENGINE - CYLINDER HEAD ASSY PART NAMEREMARKS HEAD COMP., CYLINDER #1HONDA GX610K1VD/U1VD ENGINE - FAN COVER ASSY HONDA GX610K1VD/U1VD ENGINE - FAN COVER ASSY PART NAMEREMARKS HONDA GX610K1VD/U1VD ENGINE - FLYWHEEL ASSY HONDA GX610K1VD/U1VD ENGINE - FLYWHEEL ASSY PART NAMEKEY, SPECIAL WOODRUFF HONDA GX610K1VD/U1VD ENGINE - IGNITION COIL ASSY HONDA GX610K1VD/U1VD ENGINE - IGNITION COIL ASSY PART NAMEREMARKS HONDA GX610K1VD/U1VD ENGINE - PISTON ASSY HONDA GX610K1VD/U1VD ENGINE - PISTON ASSY PART NAMEREMARKS HONDA GX610K1VD/U1VD ENGINE - RECOIL STARTER ASSY HONDA GX610K1VD/U1VD ENGINE - RECOIL STARTER ASSY PART NAMEREMARKS 28400ZE3W01ZAHONDA GX610K1VD/U1VD ENGINE - MUFFLER ASSY HONDA GX610K1VD/U1VD ENGINE - MUFFLER ASSY PART NAMEHONDA GX610K1VD/U1VD ENGINE - AUTO THROTTLE ASSY CLIP, WIRE HARNESS, 6MM, WHITE HONDA GX610K1VD/U1VD ENGINE - AUTO THROTTLE ASSYPART NAME HONDA GX610K1VD/U1VD ENGINE - Starter motor ASSY HONDA GX610K1VD/U1VD ENGINE - Starter motor ASSY PART NAMEREMARKS HONDA GX610K1VD/U1VD ENGINE - FUEL PUMP ASSY HONDA GX610K1VD/U1VD ENGINE - FUEL PUMP ASSY PART NAMEREMARKS USE S/Ns 1013143~1089491HONDA GX610K1VD/U1VD ENGINE - RECTIFER ASSY HONDA GX610K1VD/U1VD ENGINE - RECTIFER ASSY PART NAME31620881A02 RECTIFER ASSY., REGULATORHONDA GX610K1VD/U1VD- ENGINE DECALS ASSY HONDA GX610K1VD/U1VD- ENGINE DECALS ASSY PART NAMEREMARKS HONDA GX610K1VD/U1VD ENGINE - TOOL KIT HONDA GX610K1VD/U1VD ENGINE - TOOL KIT PART NAMEREMARKS TOOL KITTerms and Conditions of Sale - Parts speCial eXpediTiNg seRviCepaYmeNT TeRms FReigHT pOliCYPage HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLINGWarranty Department Service Department