Owners Manual
MODELS C3120 C6120 C3126 C6126 C3130 C6130 C6136
LARGE CONCRETE SAWS
WARRANTY
MODEL SERIAL NO PURCHASE FROM ADDRESS CITY STATE ZIP TELEPHONE NO
Table of Contents
Read Owners Manual Before Use
CONTENTS
III. Maintenance
A. Safety Precautions
I. PREPARATION
DO NOT LIFT THE SAW BY THE HANDLE BARS
Important! The following safety precautions must always be observed
Dust and Silica Warning
Eye Protection
Hearing
Respiratory
You Are Responsible For Your Safety
A. Safety Precautions
B. Assembly
I. PREPARATION
C. C31xx Concrete Saw Specifications
Dimensions/Weight
Characteristics
Engine
C. C61xx Concrete Saw Specifications
Dimensions/Weight
Characteristics
Engine
A. Installing the Blade
Read and understand this manual before running or using the machine
II. OPERATION
Blade Shaft Installation
Changing the Blade Side
For The Best Performance Only Use Norton Diamond Blades
B. Aligning the Pointer
Multiple Mounted Blades
Description
Front Pointer Assembly
C. Controls and Functions
Never use a gasoline or an oil and gasoline mixture
4. Controls/Gauges
Location of Controls and Gauges
Type
Control and Gauge locations and function Chart
Function
Type
Function
5. Starting the Engine
Eye Protection
Straight Drive 31 & 61 HP
E. Operating the Saw
D. Water Supply
Jackshaft Drive 61HP
Eye Protection
Hearing
Respiratory
Head Protection
Straight Drive 31 & 61 HP
Jackshaft Drive 61HP
Caution Do Not Engage Or Disengage The
Transmission While The Machine Is In The Forward Or Reverse Positions
Depth Gauge
F. Cutting Technique
Depth Gauge
Depth Lock
Depth Gauge and Depth Lock Locations
Step Cutting
Additional Guide Lines for Sawing
F. Lead Off Adjustment
Page
III. Maintenance
A Engine
Eye Protection
Hearing
Locations of Engine Components
Deutz Engine Components ‡
Oil Checking the Oil ‡
Oil Filler Neck and Dipstick Locations ‡
Oil Specifications
Oil Quality Grade
Approved Oils
Deutz
Fuel Specifications
Oil Change intervals ‡
Lube Oil Grade
Deutz Lube Oil Quality Class
Winter Fuel Grades
Engine Service
Fault
Measures
Cause
B. Air Filter Assembly
Dry Cutting Engine Maintenance
Air Filter C31xx
Air Filter C61xx
C. Bearings
Temperature
Bearing Location
Shaft Size
D. V Belts Warning Never make adjustments to belts or pulleys while
engine is running
E. Hydraulic Raise/Lower System
3. Remember too much tension shortens belt and bearing life
2. Locate the Check Valve Adjusting Screw as shown below Check Valve
Adjusting Screw
1. Remove the Hydraulic Pump Cover from the console
4. Replace the Hydraulic Pump Cover
Hydraulic Pump Maintenance
8. Monarch Hydraulic Pump Symptom /Cause
Symptom
Motor Start Solenoid Switch
Electrical Switch Open Circuit Motor
c. Continuity Light
d. Volt Meter
e. OHM Meter
10. Hydraulic Fluid a. The Purpose of Oil
11. Hydraulic Pump Priming A. New Installations
1. Fluid must be compatible with Buna N sealing compounds
5. The viscosity index should be as high as possible
A. Viscosity SUS 185 to 205 @ 100OF Viscosity SUS 45 to 50 @ 210OF
3. A loose or improperly installed suction hose or pick up tube
12. Hydraulic Pump Electrical Problems
2. Partially clogged suction filter
4. A bad front pump seal
C. Cause for Low Voltage 1. Battery capacity too small
4. Ground cable size not equivalent or larger than battery cable
6. Burnt contacts on motor solenoid or start switch
1. Remove head assembly from motor
3. Place a few drops of oil on felt liner in head assembly
F. Electrical Switches
1. Use”continuity light to test switch. See Test Equipment Section
4. Check brush set for wear and replace if necessary
The three post solenoid switch is wired and constructed as follows
G. Motor Start Solenoid Switches
H. Shorts, Ground Faults and Open Circuits
12. Diagnosing and Repairing Hydraulic Pump Relief Valves
A. Relief valve pressure too high 1. Symptoms
Amp draw and battery drain excessive when system is dead headed
2. Repair Procedure
B. Relief Valve Pressure Too Low 1. Symptoms
13. Diagnosing and Repairing Hydraulic Pump Relief Valves
The adjusting screw has backed up
Motor RPM is faster than normal Cylinder will not extend
F. Transmission
Recommended Fluids For Eaton Model 6 Transmissions
G. Self-Propelling Operations
7. 20W Straight Viscosity SE, CC, or CD Rated Engine Oil
1. Speed Control Lever
2. Transmission Engage/Disengage Lever
3. Transmission Maintenance
Too Move the Machine
H. Electrical System
Wiring Section “A” Accessory/Switches
Wiring Section “B” Controls/Instruments
Wiring Section “C” Wiring Harness Connector
BLACK
BROWN
YELLOW
Wiring Section “D” Engine
BLUE/BLACK
RED/BLACK
BROWN
IV. PARTS LIST SECTION
A. Ordering Information
Description
Part Number
B Blade Guard Conversion Chart
Straight Drive Non-Jackshaft Models Only
C Service Parts Main Frame Group 31HP and 61HP
DESCRIPTION
Main Frame Group 31HP and 61HP
DESCRIPTION
Main Frame Group 31HP and 61HP
SHAFT COVER 61 HP
Engine Group 61HP
DESCRIPTION
Engine Group 61HP
DESCRIPTION
Engine Group 31HP
DESCRIPTION
Engine Group 31HP
DESCRIPTION
Stub Shaft Group 31HP and 61HP
Stub Shaft Group 31HP and 61HP
Sold Individually
Sold Individually
31HP 12 required
Instrument Panel Group 31HP and 61HP
DESCRIPTION
Instrument Panel Group 31HP and 61HP
DESCRIPTION
Transmission and Rear Axle Group 31HP and 61HP
DESCRIPTION
Transmission and Rear Axle Group 31HP and 61HP
DESCRIPTION
Transmission and Rear Axle Group
Depth Stop and Front Axle Group 31HP and 61HP
DESCRIPTION
Depth Stop and Front Axle Group 31HP and 61HP
DESCRIPTION
Controls and Lever Group
DESCRIPTION
Controls and Lever Group
DESCRIPTION
Electro-Hydraulic Group 31HP and 61HP
DESCRIPTION
Electro-Hydraulic Group
DESCRIPTION
Blade Shaft Group Non-Jackshaft 31HP and 61HP
Blade Shaft Group Non-Jackshaft
Blade Guard Group
DESCRIPTION
Blade Guard Group 31HP and 61HP
DESCRIPTION
DESCRIPTION
Water Control System Group
DESCRIPTION
Optional Water Pump Group
To Water System
Exploded View
Assembled View
Optional Water Pump Group
NOTE Water Pump Kit 237243 items# 1, 2, 3, 4, 5, 6, 8, 9, 10 are includes all
Saint-Gobain Abrasives, Inc
2270 West Washington Street Stephenville, TX Phone