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Potthof & Co
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Boiler
Potthof & Co
33kw, 24kw, 28kw
manual
Pages for Notes
Models:
24kw
28kw
33kw
1
61
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64
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Install
Parts list
Error messages
Illustrated Wiring Diagram
Error 133 flashing
Setting the Timer
Check wiring Viewing Window
Dimension
Flue Accessories
PCB X3 connector terminals 3
Page 61
Image 61
19.0
Pages for Notes
© Baxi Heating UK Ltd 2012
61
Page 60
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Image 61
Page 60
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Contents
Installation & Service Instructions
Benchmark Scheme
Natural Gas
Scheme Members only
Installer Notification Guidelines
Legislation
Important Installation, Commissioning, Service & Repair
Codes of Practice refer to the most recent version
General
Safe Manual Handling
Preparation
Technique
Contents
Introduction
Contents of Pack
Description
Layout
General Layout
Expansion Vessel Automatic Air Vent
Circulation Pump Drain Off Point
Domestic Hot Water Mode Fig
Central Heating Mode Fig
Frost Protection Mode
Appliance Operation
Gold Combi 24, 28 & 33 HE a
Technical Data
Dimensions and Fixings
Information
System Details
Central Heating Circuit
Bypass
System Filling and Pressurising Fig
Safety Pressure Relief Valve Fig
Expansion Vessel Central Heating only
Showers
Domestic Hot Water Circuit Fig
Hard Water Areas
Location
Site Requirements
Clearances Figs
At least
Ventilation of Compartments
Site Requirement
Gas Supply
Electrical Supply
Pipe run Minimum Fall
Per
Per Metre
Run
50mm per
Minimum Fall
500mm min
Minimum fall
Run
Flue
Plume Displacement Kit
Below windows or openings on pitched roofs 2000
Likely flue positions requiring a flue terminal guard
Total equivalent length = +B+C+2x90Bends
Flue Options
Total Equivalent Length = +B+C+1x90Bend
Key Accessory Size Code No
Flue Accessories
Telescopic Flue inc. elbow
Twin Flue Connection
Twin Flue Duct Adaptor
Air Duct Connection Flue Duct Connection Boiler Adaptor
For Roof Terminals
Flue Dimensions
Flue Trim
Terminal Guard Fig
Plume Displacement Kit Fig
Plume Displacement
Determining Permissible Lengths
28/33
Example
Elbow
General Fitting Notes
50mm
30mm
60Ø extension piece. It must be secured using two
Elbow to allow the flue to be installed as shown
Using a suitable bit e.g mm, drill through
Extension and outlet. Secure using two of the screws
Unpacking & Initial Preparation
Installation
Flushing
After considering the site requirements
Fitting the Filling Loop Kit
Fitting The Boiler
Fitting the Safety Pressure Relief Discharge Pipe Fig
Condensate Drain see section
Tighten all the connections
Wall Thickness Flue Elbow
Fitting The Flue
Ensure Elbow is fully engaged into Boiler Adaptor
Wall Thickness Waste Flue
25mm Extension Cut End
Inner Flue Support Bracket
Ensure Extension is fully engaged into Boiler Adaptor
Preliminary Electrical Checks
Making The Electrical Connections
Terminal Block Cover Cable Clamp
Commissioning
Selector Switch Display
Commissioning the Boiler
Screw Pump Automatic Air Vent
Temperature Control Gas Pressure Test Point Gas Valve
Temperature Control Selector Switch Display
Check the Operational Working Gas Inlet Pressure
It is necessary to set the boiler to ‘Calibration Mode’
Setting the Timer
Completion
Completion
Case Front Panel Facia Panel
13 .1 Annual Servicing
Servicing
Annual Servicing Inspection
10 ±1
Electrode Position
Igniter Fig
Changing Components
Spark and Sensing Electrodes Fig
Venturi Fig
Fan Fig
Injector Fig
Gasket Venturi Injector Cover Gas Inlet Pipe Fan Collector
Insulation Fig
Burner Fig
Extension Piece
Safety Thermostat Fig
Central Heating Temperature Sensor NTC Fig
DHW Temperature Sensor NTC Fig
Flue/Heat Exchanger Thermostat Sensor Fig
Pump Complete Fig
Pump Head Only Fig
Automatic Air Vent Fig
Hall Effect Sensor Fig
Pressure Gauge Figs
Pressure Relief Valve Fig
Plate Heat Exchanger Fig
Diverter Valve Motor Unit & Assembly Fig
14.22 P.C.B. Fig
Selector Switch Fig
Expansion Vessel Fig
Gas Valve Fig
Setting the Gas Valve CO2 check
Setting the Gas Valve
Flue Adaptor Test Point Plug Analyser Probe
CO2 should be 8.4% ± Reduce CO2
Electrical
Illustrated Wiring Diagram
Short Parts List
Short Parts List
426
315316 311 404419 422 400 415
Initial Fault Finding Checks
Fault Finding
Error Codes
Go to section ‘A’ Turn the selector switch to
Error 133 flashing
Reset position for 5 seconds
Pump runs
Turn Domestic Hot Water
Error 133 flashing Go to section ‘I’
Open DHW tap fully
Close DHW tap
Switch terminal
PCB X3 connector terminals 3
Fan jammed or faulty winding Replace PCB
Replace water
Replace sensor or PCB E28
Check wiring Viewing Window
Gas at burner
Replace gas valve
Replace PCB Is there 230V at
Replace safety thermostat
Replace sensor
Pages for Notes
Pages for Notes
GAS Boiler System Commissioning Checklist
Service Record
Potterton
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