Table of Contents

 

Warranty and Service

2

Table of Contents

3

Warning

4

Introduction

6

Features

6

Specifications

7

Unpacking

8

Assembly

9

Knife Gauge (model 209 only)

9

Handwheel

9

Extension Tables

10

Dust Hood

10

Electrical Connections

10

Extension Cords

11

Adjustments

11

Belt Tension

11

Table Rollers

11

Cutterhead

12

Knife Adjustments (Model 209 only)

12

Replacing and Re-setting Knives (Model 209 only)

13

Replacing or Rotating Knife Inserts (Model 209HH only)

14

Work Table Parallel to Cutterhead

15

Anti-Kickback Fingers

16

Infeed and Outfeed Roller Spring Tension

16

Height of Infeed Roller, Chipbreaker, Pressure Bar and Outfeed Roller

16

Infeed Roller Height

17

Chipbreaker Height

17

Pressure Bar Height

18

Chip Deflector

18

Feed Speed Control

18

Changing Accessories for Lowest Feed Speed

18

Return Rollers

19

Depth of Cut

19

Know the Transmitting Rollers of Your Planer

15

Maintenance

20

Lubrication

20

Troubleshooting: Operating Problems

22

Troubleshooting: Mechanical and Electrical Problems

23

Optional Accessories

24

Replacement Parts

24

Cutterhead Assembly

25

Parts List: Cutterhead Assembly

26

Base Assembly

28

Parts List: Base Assembly

29

Gearbox Assembly

30

Parts List: Gearbox Assembly

31

Stand Assembly

32

Parts List: Stand Assembly

32

Parts List: Table Assembly

34

Electrical Connections – Single Phase, 230 Volt only

35

Electrical Connections – 3 Phase, 230 Volt only

36

Electrical Connections – 3 Phase, 460 Volt only

37

Preventive Maintenance

38

3

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Powermatic 209HH operating instructions Table of Contents

209HH, 209 specifications

The Powermatic 209 and the Powermatic 209HH are two premium models in the range of high-performance drill presses designed for serious woodworkers and metalworkers alike. These machines are lauded for their combination of durability, precision, and innovative features, making them favorable choices in workshops that demand reliable and efficient performance.

One of the standout features of the Powermatic 209 is its robust construction. The machine boasts a heavy-duty cast iron base and column, ensuring stability during operation and reducing vibrations that could affect drilling accuracy. This solid foundation is complemented by a precisely machined table, which can be adjusted for height and angle, allowing for increased flexibility for various drilling applications.

The Powermatic 209 uses a powerful motor that provides ample torque for a variety of materials, from soft woods to tougher metals. The variable speed control feature allows users to easily adjust the spindle speed to match the requirements of the specific operation, accommodating drill bits of different sizes and materials. This adaptability is further enhanced in the 209HH model, which is equipped with an integrated digital RPM readout. This technology provides real-time feedback to the operator, allowing for optimal speed adjustments and ensuring enhanced accuracy.

Another key characteristic of the Powermatic 209 and 209HH is their precision-engineering features. The machines include a laser positioning system, which aids in aligning drill bits with great accuracy on the workpiece. This feature significantly reduces setup time and ensures consistent results, especially on intricate drilling tasks.

Furthermore, both models come with a quick-release table, making it easy to switch between various workpieces. The adjustable quill depth stop is another notable feature, allowing operators to set precise depths for repeated drilling tasks, thus enhancing productivity.

In conclusion, the Powermatic 209 and 209HH drill presses stand out in the marketplace for their combination of robust construction, advanced technology, and precision engineering. These machines not only ensure high-quality results but also bring a level of efficiency and adaptability that is vital for serious craftsmen. Whether in a professional shop or a dedicated home workshop, the Powermatic 209 and 209HH are built to perform and built to last.