Troubleshooting: Operating Problems

Trouble

Snipe.

(NOTE: Snipe cannot be eliminated, but can be so minimized as to be negligible.)

Fuzzy grain.

Torn grain.

Rough/raised grain.

Rounded, glossy surface.

Poor feeding of lumber.

Probable Cause

Remedy

 

 

Table rollers not set properly.

Adjust rollers to proper height.

 

 

Inadequate support of long boards.

Support long boards with extension

rollers.

 

 

 

Uneven feed roller pressure front to

Adjust feed roller pressure.

back.

 

 

 

Dull knives or knife inserts.

209: Sharpen or replace knives.

209HH: Rotate or replace inserts.

 

 

 

Lumber not butted properly.

Butt end to end each piece of stock

as they pass through.

 

 

 

Planing wood with high moisture

Remove moisture by drying, or use

content.

different stock.

 

 

Dull knives or knife inserts.

209: Sharpen or replace knives.

209HH: Rotate or replace inserts.

 

 

 

Too heavy a cut.

Adjust proper depth of cut.

 

 

Knives (or inserts) cutting against the

Cut along the grain where possible.

grain.

 

 

 

Dull knives or knife inserts.

209: Sharpen or replace knives.

209HH: Rotate or replace inserts.

 

 

 

Dull knives or knife inserts.

209: Sharpen or replace knives.

209HH: Rotate or replace inserts.

 

 

 

Too heavy a cut.

Adjust proper depth of cut.

 

 

Planing wood with high moisture

Remove moisture by drying, or use

content.

different stock.

 

 

Dull knives or knife inserts.

209: Sharpen or replace knives.

209HH: Rotate or replace inserts.

 

 

 

Feed rate too slow.

Increase feed rate.

 

 

Cutting depth too shallow.

Increase cutting depth.

 

 

 

Adjust feed roller tension. If proper

Inadequate feed roller pressure.

tension cannot be achieved, replace

 

feed rollers.

 

 

Planer table rough or dirty.

Clean pitch and residue from table,

and apply paste wax.

 

 

 

Belt slipping on pulleys.

Tighten belt.

 

 

Surface of feed rollers too smooth.

Lightly roughen the feed roller surface

with sandpaper.

 

 

 

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Powermatic 209HH operating instructions Troubleshooting Operating Problems, Probable Cause Remedy

209HH, 209 specifications

The Powermatic 209 and the Powermatic 209HH are two premium models in the range of high-performance drill presses designed for serious woodworkers and metalworkers alike. These machines are lauded for their combination of durability, precision, and innovative features, making them favorable choices in workshops that demand reliable and efficient performance.

One of the standout features of the Powermatic 209 is its robust construction. The machine boasts a heavy-duty cast iron base and column, ensuring stability during operation and reducing vibrations that could affect drilling accuracy. This solid foundation is complemented by a precisely machined table, which can be adjusted for height and angle, allowing for increased flexibility for various drilling applications.

The Powermatic 209 uses a powerful motor that provides ample torque for a variety of materials, from soft woods to tougher metals. The variable speed control feature allows users to easily adjust the spindle speed to match the requirements of the specific operation, accommodating drill bits of different sizes and materials. This adaptability is further enhanced in the 209HH model, which is equipped with an integrated digital RPM readout. This technology provides real-time feedback to the operator, allowing for optimal speed adjustments and ensuring enhanced accuracy.

Another key characteristic of the Powermatic 209 and 209HH is their precision-engineering features. The machines include a laser positioning system, which aids in aligning drill bits with great accuracy on the workpiece. This feature significantly reduces setup time and ensures consistent results, especially on intricate drilling tasks.

Furthermore, both models come with a quick-release table, making it easy to switch between various workpieces. The adjustable quill depth stop is another notable feature, allowing operators to set precise depths for repeated drilling tasks, thus enhancing productivity.

In conclusion, the Powermatic 209 and 209HH drill presses stand out in the marketplace for their combination of robust construction, advanced technology, and precision engineering. These machines not only ensure high-quality results but also bring a level of efficiency and adaptability that is vital for serious craftsmen. Whether in a professional shop or a dedicated home workshop, the Powermatic 209 and 209HH are built to perform and built to last.