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Water Heater
Raypak
503-2003 manual
Models:
503-2003
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2
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Troubleshooting
Install
Wiring Diagrams
Parts Replacement
Maintenance
Venting Configurations
Field Wiring Connection
High Limit - Manual Reset
UDB Diagnostic Board
Leak Test Procedure Dual-SeatGas Valve
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Contents
INSTALLATION AND OPERATING INSTRUCTIONS
Models Types H & WH
Page
Table of Contents
WARNINGS
Model Identification
SECTION A Before Installation
Product Receipt
Ratings and Certifications
General Information
Installations at Elevation
Component Locations
SECTION B Hot Water Supply General Safety
Time to Produce Serious Burn
Time/Temperature Relationships in Scalds
Water Temp
Indoor Installations
SECTION C Installation
Installation Codes
Equipment Base
U.S. Installations1
Canadian Installations2
Indoor Units
Outdoor Installations
Combustion and Ventilation Air
Direct Vent
U.S. Installations
Optional Construction Air Filter
TruSeal Combustion Air
General
Canadian Installations
Water Piping
Cold Water Operation
Relief Valve Piping
Hydrostatic Test
Cold Water Starts
Temperature & Pressure Gauge
Cold Water Run
Feedwater Regulator
Hydronic Heating
Pump Selection
Piping
Potable Water and Space Heating
Pool Heating
Automatic Chlorinators and Chemical Feeders
Winterizing Your Heater
Water Hardness
Gas Supply
Pool/Spa Water Chemistry
pH of Water
Gas Supply Connection
Gas Supply Pressure
Field-ConnectedControllers
Electrical Power Connections
Check the Power Source
DANGER SHOCK HAZARD
Making the Electrical Connections
Field Wiring Connection
Support of Vent Stack
Venting
Appliance Categories
General
U.S. Installations
Canada Installations
Vent Terminal Location
Installation
Venting Installation Tips
Venting Configurations
Vertical Venting Category
Volume of
Termination
Common Venting
Vent Size
Horizontal Through-the-WallDirect
Venting Category
Installation
Certified Vent
SECTION C Installation
Direct Vent - Vertical
Installation
Termination
Freeze Protection
Outdoor Installation
Controls
Operation
Operating Modes
Definitions
Range
Default
Modes
Heater Sequence of Operation
Model
Model
SECTION C Installation
SECTION C Installation
Ignition Module
Flow Switch
High Limit - Manual Reset
High Limit - Auto Reset Optional
Code
Air Pressure Switch
Modulating Temperature Control
High and Low Gas Pressure Switches Optional
Low Water Cut-OffOptional
SECTION C Installation
Blocked Vent Switch
UDB Diagnostic Board
SECTION C Installation
Wiring Diagrams
Models
SECTION C Installation
Models
SECTION C Installation
Pre Start-up
For Your Safety
SECTION D Start-up
Filling System Heating Boilers
Start-Up
Blower Adjustment
Check Power Supply
Pre Start-upCheck
Manifold Adjustment
Follow-Up
Safety Inspection
Leak Test Procedure Dual-SeatGas Valve
Post Start-UpCheck
SECTION D Start up
To Turn Off Gas To Appliance
SECTION E Operation
Lighting Instructions
SECTION E Operation
SECTION D Start up
Troubleshooting
SECTION F
UDB Fault History
Daily
SECTION G Maintenance
Suggested Minimum Maintenance Schedule
Monthly
Weekly
Preventive Maintenance Schedule
Periodically
Semi-Annually
SECTION H Appendix
Inside Air Contamination
ADDITIONAL WARRANTY EXCLUSIONS
LIMITED PARTS WARRANTY MVB - TYPES H AND WH
HEAT EXCHANGER WARRANTY
PARTS REPLACEMENT