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Introduction Section
Models:
DB150
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Troubleshooting
Install
Signal Words
Connecting the Boom Mower
Warranty
Maintenance
Driveline Angle Problems
Assembly Section
Start UP Procedure
Setting Boom Mower Height
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INTRODUCTION SECTION
Introduction Section
4-1
© 2011 Alamo Group Inc.
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Contents
Boom ARM Mower
DB150
To the Owner/Operator/Dealer
Osha Training Requirements
Alamo Group Ag. Division will provide
Dealer to Customer Pre-Delivery / Operation Instructions
Page
Table of Contents
Maintenance Section
Safety Section
General Safety Instructions and Practices
Safety
To Avoid Serious Injury or Death do the Following
Operator Safety
Crushing Hazards
When Raising Boom Mower
When connecting mower head to the boom
Connecting or Disconnecting Implement Safety
Stop Mowing if Passersby are Within 300 Feet Unless
Thrown Objects Hazards
Avoid Mowing in reverse
Mower Operation
RUN Over Hazards
When Mounting and Dismounting Tractor
To Avoid broken driveline during operations
PTO Entanglement Hazards
Mower Blade Contact Hazards
High Pressure OIL Leak Hazard
Use caution when removing Hydraulic Tank cap
Electrical & Fire Hazards
Tractor Requirements for Towing or Transporting Implements
Transporting Hazards
Blade Inspection
Hazards with Maintenance of Implement
See Your Rhino Dealer
Parts Information
QTY Type Description
Tank / BAR
QTY Level Description
Decal Description
Safety
Safety
Safety
Safety
Safety
Safety
Safety
Safety
Safety
Safety
This Act Seeks
Federal Laws and Regulations
Page
Acknowledgment
Contents
Foreword
Stay ALERT! Your Safety is Involved
Safety Alerts
Symbol
Signal Words
Industrial/Agricultural Mower Types
Industrial/Agricultural Mower
Agricultural Disc Mower Types
Protect Yourself
Follow a Safety Program
Do not use your hands
Avoid Injury From Raised Equipment
Avoid Injury From High Pressure Fluid
Avoid Injury From Fire And Explosion
For Safe Operation
Be Alert
Be Aware
Be Careful
Know The Equipment
Some Rules You Must Work By
Know the following about your tractor and mower
Check The Mower And Tractor Equipment
Prepare For Safe Operation
Look Out For Others
Know The Work Area
Mount And Dismount Tractor Properly
Power Takeoff System
Tractor And Mower Controls Safety Test
Three-point hitch-mounted mowers
Hitching Mower To Tractor
Pull-type hitch-mounted mowers
Mower-Thrown Objects
Start Safely
Operate Safely
Make The Right Start
Watch Equipment Clearances
Mowing In Reverse
Mowing Ground Speed
Extremely Tall Grass Mowing
Wing Or Boom Mower Overhead Obstruction Hazards And Risks
Under Mount Mower Safety Practices
Ditch Bank Mowing Safety Practices
Wing And Side Mount Mowers Safety Practices
Uneven Terrain Mowing Safety Practices
Road Transport Safety Practices
Proper Equipment Shut Down Practices
Parking Safety Practices
Park Safely
Shut Down Safely
Maintain Your Equipment
Perform Maintenance Safely
Mower Parts And Your Safety
Dismounting Properly
Prepare The Work Area
Prepare Yourself
Prepare The Machine
Engine Coolant Hazards
Common Maintenance Safety Practices Fuel Hazards
Use Proper Ventilation
Use Jacks And Hoists Carefully
Electrical System Hazards
Hydraulic System Hazards
Avoid Injury
Avoid Explosion
Tire And Wheel Maintenance
Mower Blade Maintenance
Complete Service And Repairs Before Machine Is Released
How are mower blades made?
Final Word To The User
Page
Reconocimiento
Contenido
Introducción
Palabras indicativas
Alertas de seguridad
Palabras para el usuario/operador
Símbolo
Tipos de cortadora de césped industrial/para agricultura
Cortadora de césped industrial/para agricultura
Tipos de cortadora de césped de disco para agricultura
Protéjase a sí mismo
Cumplimiento del programa de seguridad
Evite lesiones producidas por líquidos a alta presión
Evite las lesiones provocadas por equipos elevados
Evite lesiones por incendios y explosiones
Para una operación segura
¡Manténgase alerta
¡Manténgase informado
¡Tenga cuidado
Conozca los equipos
Algunas reglas que debe cumplir al trabajar continuación
Revise los equipos de la cortadora de césped y el tractor
Preparación para una operación segura
Tenga cuidado con otras personas
Familiarícese con la zona de trabajo
Ascienda y descienda del tractor correctamente
Sistema de toma de fuerza TDF
Cortadoras montadas en enganche de tres puntos
Enganche de la cortadora de césped al tractor
Cortadoras montadas en enganche tipo de tiro
Objetos arrojados por la cortadora de césped
Arranque con seguridad
Operación con seguridad
Cómo realizar un arranque correcto
Corte de hierba extremadamente alta
Objetos arrojados por la cortadora de césped continuación
Cómo cortar en retroceso
Velocidad de desplazamiento durante el corte
Operación con seguridad
Utilice cabinas
Prácticas de seguridad para el transporte en caminos
Prácticas correctas de apagado de los equipos
Estacionamiento seguro
Apagado con seguridad
Prácticas de seguridad para el estacionamiento
Piezas de la cortadora de césped y seguridad personal
Realización de mantenimiento con seguridad
Descenso correcto
Mantenimiento de los equipos
Preparación de la zona de trabajo
Preparación personal
Preparación de la máquina
Use gatos y malacates con cuidado
Use ventilación adecuada
Riesgos del refrigerante de motor
Riesgos del sistema eléctrico
Riesgos del sistema hidráulico
Evite lesiones
Mantenimiento de neumáticos y ruedas
Evite explosiones
Mantenimiento de las hojas de la cortadora
Mantenimiento de neumáticos y ruedas continuación
Mantenimiento de las hojas de la cortadora continuación
Palabras finales para el usuario
Introduction Section
Introduction
Direction
Features
Before Operating this Machine
Rhino
Rhino Limited Warranty
Page
Assembly Section
Assembly
Mainframe Attachment
Tractor Preparation
DB150 07/11 Assembly Section
Figure Asm-B-0002
Head Attachment
Attachment of Hydraulic Hoses
Assembly
Assembly
Asm-B-0011
Side Gauge Wheel Optional
Operation Section
Rhino DB150 Boom Mower Operating Instructions
Operation
Personal Protective Equipment PPE
Operator Requirements
Tractor Requirements and Capabilities
Tractor Safety Devices
Tractor Horsepower
Tractor Requirements
Power Take Off PTO
Front End Weight
3-Point Hitch
Tire Spacing
Getting on and OFF the Tractor
Dismounting the Tractor
Boarding the Tractor
Starting the Tractor
Connecting the Mower to the Tractor
Connecting the Boom Mower
Setting the Mower
Setting Boom Mower Height
Increase Mulching
Setting Deck Pitch
Lower Horse Power Better Fuel Efficiency
Driveline Attachment
Driveline Length Check
PRE-OPERATION Inspection and Service
Boom Unit Pre-Operation Inspection and Service
Tractor Pre-Operation Inspection/Service
Operation
OPS-B- 0023C
Hydraulic PUMP/OIL Reservoir
Cutting Component Inspection
OPS-B-0062A
Cutting Component Inspection-Blade Bar
Blade Bolt Inspection
Do not Operate an Unsafe Tractor or Mower
Boom Mower PRE-OPERATION Inspection
Driving the Tractor and Implement
Starting the Tractor
Brake and Differential Lock Setting
Driveline Angle Problems
OPS-B- 0006C
Driving the Tractor and Boom
Operating Instructions
Operating the Boom Unit and Attached Head
Extend Cylinder
Operating the Control Valve
Tilt Cylinder
Foreign Debris Hazards/Overhead Obstructions
Operating Speed and Ground Speed
Operation
Shutting Down the Implement
Disconnecting the Mower from the Tractor
Transporting the Tractor and Implement
Transporting on Public Roadways
Operation
Hauling the Tractor and Implement
Operation
Troubleshooting Guide
Due to over tightening, replace hose or fitting
Cylinder Moves intermittent all functions
Cylinder Moves Some Functions But Not All
Problem Possible Cause Remedy
Cylinder Rod Came Out
Motor Inoperative
Pump Seizure Pump Locks Up Pump Wear Rapid Excessive Wear
Motor Runs Too Slow
Or Slows Down Under
Load Motor Stops Stops Under Load
Spindle Leaking At
Starter on Tractor
Tractor Battery Dead or Low Continuous Power Draining
Spindle Locks Up
Seizes and Wont Turn
Maintenance Section
Maintenance
Driveline
Lubrication Information
Boom ARM
Mower Head
Maintenance
ISO
Filter Change Oil Change Specification Cleanliness
Hydraulic Fluid
Product Oil Type
Oil Level Low
Proper Oil Level
Driveline Lubrication
Main Driveline & CAT 4 Safety Shield
Maintenance
Blades
Blade Servicing
Blade Removal
Blade Sharpening
Blade Carrier Removal
Blade Carrier Installation
Hardware
Boom Cylinder Removal and Replacement Instructions
Cleaning Procedure for Small Areas Manual
Hydraulic Component Maintenance Schedule
Other Important Instructions for All Lexan Sheets
Cleaning Procedure for Large Areas Automated
Graffiti removal from Lexan* Margard* sheet
Proper Torque for Fasteners
Storage
Maintenance
Removing Bearing
Service of Spindle Housing
Inspection
Assembly
Taper Bushing & Sheave Installation
Motor & Coupling Installation
Start UP Procedure
Seguridad
Cuchillas DE Inspección
Implemento DEL Mantenimiento EL CON Riesgos
Tractor del Advertencia DE Balizas LAS Encienda
Transporte EN Riesgos
Matafuegos CON Equipado estar debe tractor El
Fuego DE Y Elécrticos Riesgos
Hidráulico tanque del tapa la retire cuando cuidado Tenga
Presión Alta DE Hidráulico Aceite DE Filtracion DE Riesgo
Cortadora DE Cuchillas LAS a Contacto DEL Riesgo
PTO LA DE Protección
PTO EL POR Enredo DE Riesgo
Tractor DEL Bajar Y Subir AL
Atropello DE Riesgo
Reversa en Cortadora LA Operar Evite
Tractor del Motor EL Y PTO EL Detenga
Cortadora LA DE Operación
Mínimo, como Pulgadas 6 CM 15 a Corte DE Altura LA Eleve
Lanzados Objectos DE Riesgo
Cdbm PN .objetos otros con enredo de
Seguridad DE Implemento EL Desconectar O Conectar
Tractor el y implemento el Estacionar AL
Aplastamiento DE Riesgo
Seguridad DE Señales
Operador DEL Seguridad
Menor Lesión UNA
Generales Prácticas Y Seguridad DE Instrucciones
Grave MUY Lesión UNA O Muerte
Seguridad DE Sección
Page
Seguridad DE Elementos
Page
Osha DEL Entrenamiento DE Requisitos
Propietario/operador/distribuidor Al
Operador DE Manual
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