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Air Conditioner
Sanyo
CH1271, CH0971 SANYO Commercial Solutions, A Division of SANYO North America Corporation
Models:
CH0971
CH1271
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Troubleshooting
Specifications
Electrical Characteristics
Install
Refrigerant Flow Diagram
Dimension
Maintenance
When Wiring
1Self-diagnosticsLamps INDOOR UNIT
Procedure for Replacing Compressor
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SANYO Commercial Solutions
A Division of SANYO North America Corporation
1300 Michael Drive, Suite A
Wood Dale, IL 60191, U.S.A.
Sanyo Canada Inc.
1-300
Applewood Crescent, Concord, Ontario L4K 5C7, CANADA
Apr. / 2009 (T)
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Contents
KHS0971 + CH0971 KHS1271 + CH1271
DC INVERTER SPLIT SYSTEM AIR CONDITIONER
KHS0971
CH0971
SPECIAL PRECAUTIONS
WARNING When Wiring
When Transporting
When Installing
Table of Contents
SPECIFICATIONS
REFRIGERANT FLOW DIAGRAM
MAINTENANCE
SPECIAL PRECAUTIONS WHEN SERVICING UNIT
INSTALLATION INSTRUCTIONS
10. CHECKING ELECTRICAL COMPONENTS
11.REFRIGERANT R410A
Outdoor Air Intake Temp
1. OPERATING RANGE
Indoor Air Intake Temp
2. SPECIFICATIONS
2-1.Unit Specifications
Features
Weight
Voltage Rating
KHS1271
CH1271
2-2.Major Component Specifications
2-2-1.Indoor Unit
Remote Control Unit Fan
Control PCB
Remote Control Unit Fan
Control PCB
Fan Motor
Flap Motor
2-2-2.Outdoor Unit
Control PCB
Compressor
Fan Motor
Control PCB
Compressor
Fan Motor
Heat Exchanger Coil
2-3.Other Component Specifications
3. DIMENSIONAL DATA
KHS1271
CH1271
Insulation of Refrigerant Tubing
4. REFRIGERANT FLOW DIAGRAM
4-1.Refrigerant Flow Diagram
5-1.Temperature Charts
5. PERFORMANCE DATA
1 High pressure performance chart
2 Operating current performance chart
3 Indoor discharge air performance chart
Indoor Unit KHS0971
1 Low pressure performance chart
2 Operating current performance chart
3 Indoor discharge air performance chart
air temperature
valve
CH0971
5-2.Cooling Capacity
KHS0971
KHS1271
CH1271
CH0971
5-3.Cooling Capacity Low Ambient
KHS0971
SHC Sensible Heat Capacity BTU/h
KHS1271
CH1271
CH0971
5-4.Heating Capacity
KHS0971
KHS1271
CH1271
5-5.Air Throw Distance Charts
Cooling
6-1.Electrical Characteristics
6. ELECTRICAL DATA
Indoor Unit
KHS1271
6-2.Electric Wiring Diagrams
Indoor Unit KHS0971 KHS1271
and/or cleaning any electrical parts
Outdoor Unit CH0971 CH1271
7. MAINTENANCE
7-1.Address Setting of the Remote Control Unit
Pull the cover upward
How to Disconnect
How to Connect
8. FUNCTIONS
8-1.Operation Functions
Emergency operation
AUTO cooling/heating operation
HIGH POWER
Timer backup
NIGHT SETBACK
Lamp colors
Compressor discharge temperature control
8-2.Protective Functions
Overload prevention during heating
Cold-airprevention during heating
Defrosting Sequence
Defrost detection and release
CT Peak current cut-offcontrol
PROCEDURE
9. TROUBLESHOOTING
9-2.Method of Self-Diagnostics
1Self-diagnosticsLamps INDOOR UNIT
9-3.Checking the Indoor and Outdoor Units
Before the Operation
3-1Condition E01
Continued from the previous page A A Yes
3-2Condition E12
9-4.Trouble Diagnosis of Fan Motor
9-4-1.Outdoor Fan Motor
Locations most susceptible to noise
Trouble
Correction
Locations most susceptible to noise
10-1-1.Power Supply Cord
10. CHECKING ELECTRICAL COMPONENTS
10-1.Measurement of Insulation Resistance
10-1-2.Indoor Unit
10-2.Checking Continuity of Fuse on PCB Assy
SPECIAL PRECAUTIONS WHEN SERVICING UNIT
11-1.Characteristics of New Refrigerant R410A
11-1-1.What is New Refrigerant R410A?
11-1-3.Characteristics
11-2.Checklist before Servicing
Tubing precautions
Size of flare
No addition of compressor oil for R410A
11-4.Tubing Installation Procedures
11-3.Tools Specifically for R410A
11-5-1.Procedure for Replacing Compressor
11-5.In Case of Compressor Malfunction
Page
11-6.In Case Refrigerant is Leaking
11-7-1.When Tubes are Extended
11-7.Charging Additional Refrigerant
11-8. Retro-FittingExisting Systems
11-8-1.Use of Existing Units
KHS0971 + CH0971 KHS1271 + CH1271
Features
Product Information
Contents
Alert Symbols
Electrical Requirements
Installation Location
Safety Instructions
Names of Parts
Remote control unit Drain hose Refrigerant tubes
Remote Control Unit
Air intakes INDOOR UNIT Air outlet
Unit Display and Operation Button
Remote Control Unit Display
Remote Control Unit
Remote Control Unit continued
HIGH POWER button
QUIET button
AUTO
Using the Remote Control Unit
Remote Control Unit continued
Using the Remote Control Unit continued
Operation with the Remote Control Unit
1. Automatic Operation
Operation with the Remote Control Unit continued
2. Manual Operation
3.Adjusting the Fan Speed
4.Fan Only
Operation with the Remote Control Unit continued
STEP STEP STEP
5. Night Setback Mode
Operation with the Remote Control Unit continued
7. HIGH POWER Mode
6. QUIET Mode
8. ION Mode
Operation with the Remote Control Unit continued
Remote Control Unit
Special Remarks
‘‘DRY’’ Operation
Heating Operation
Setting the Timer
1.How to set the present time
Setting the Timer continued
REPEAT timer
Using the 1-HourOFF Timer
Tips for Energy Saving
Adjusting the Airflow Direction
Operation without the Remote Control Unit
Care and Cleaning
Care and Cleaning continued
Cleaning
Anti-moldfilter
Anti-moldfilter FRONT mark Hook Groove Pin
Care and Cleaning continued
Air Clean Filter
Troubleshooting
Operating Range
Trouble
Possible Cause
APPENDIX B INSTALLATION INSTRUCTIONS
KHS0971 + CH0971 KHS1271 + CH1271
NOTE Refrigerant service valve size = 5/16
Contents
INSTALLATION INSTRUCTIONS
SPECIAL PRECAUTIONS
In Case of Improper Installation
When Transporting
When Installing…
1. General
1-1.Tools Required for Installation not supplied
1-2.Accessories Supplied with Unit Table
1-3.Optional Copper Tubing Kit
2. Installation Site Selection
2-2.Outdoor Unit AVOID
A solid base must not cover
Fig. 5a
Fig. 5b
3. How to Install the Indoor Unit
trical wiring or conduits are
3-1.Remove the Rear Panel from the Unit
3-2.Make a Hole
3-3.Install the Rear Panel on the Wall
a If Wooden Wall
b If Block, Brick, Concrete or Similar Type Wall
Fig. Fig. Fig
3-4.Remove the Grille to Install the Indoor Unit
3-6.Wiring Instructions
General precautions on wiring
3-5.Shape the Indoor Side Tubing
Fig. Fig
3-7.Recommended Wire Length and Diameter
3-8.Wiring Instructions for Inter-unitConnections
Plastic cover Wiring 10 25 cm
Inter-unitwiring Earth plate Lock nut
Top of conduit connector
How to connect wiring to the terminal
3-9.Mounting
Right-sidetubing
Fig. 37a
Fig. 37b
Left-sidetubing
To unmount indoor unit
4. How to Install the Outdoor Unit
4-1.Wiring Instructions for the Outdoor Unit
5. Refrigerant Tubing
5-2.Flaring Procedure with a Flare Tool
5-3.Caution before Connecting Tubes Tightly
5-1.Use of the Flaring Method
Page
6. Air Purging
Air Purging with a Vacuum Pump for Test Run
tem. The valve core is similar to
those used in automobile tires
Be sure to completely insert
the hex wrench before
This may cause the refriger
ant gas to leak. In order to
Fig. 59c
How to Test Run the Air Conditioner
Fig. 59a Fig. 59b
Basic Functions of the Service Valves
Pump Down
7. Remote Control Unit Installation Position
7-1.Mounting on a Wall
8. Address Switch
8-1.Address Setting of the Remote Control Unit
SANYO Commercial Solutions
A Division of SANYO North America Corporation
1300 Michael Drive, Suite A
Wood Dale, IL 60191, U.S.A Sanyo Canada Inc