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Smith Cast Iron Boilers GB300 warranty What To Do If You Smell Gas

Models: GB300

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GB300

GB300-IOM-4

GB300

NATURAL OR PROPANE GAS BOILER

INSTALLATION & OPERATING MANUAL

Designed and tested according to A.S.M.E. Boiler and Pressure Vessel Code, Section IV for a maximum allowable working pressure of 80 psi US, 50 psi Canada water, 15 psi steam.

CAUTION: Do not use automotive anti-freeze in the boiler waterways. If the use of antifreeze is necessary an anti-freeze specifically formulated for hydronic heating systems must be used!

Water treatment is not recommended. This boiler uses gaskets made from ethylene propylene, EPT, to seal the section ports. Consult a water treatment professional before adding any chemicals to the boiler water to ensure that they are compatible with the gaskets. Failure to comply with this caution can result in failure of the gaskets voiding the warranty.

WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS:

•Do not try to light any appliance.

•Do not touch any electrical switch. Do not use any phone in your building.

•Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

•If you cannot reach your gas supplier, call the fire department.

A qualified installer, service agency or the gas supplier, must perform installation and service.

INSTALLER READ THESE INSTRUCTIONS CAREFULLY.

THEY WILL SAVE YOU VALUABLE TIME WHEN ASSEMBLING THE BOILER.

THESE INSTRUCTIONS TO BE AFFIXED ADJACENT TO THE BOILER.

CONSUMER, RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE PURPOSES.

WESTCAST, INC.

260 NORTH ELM STREET WESTFIELD, MA 01085

TEL. (413) 562-9631 FAX (413) 562-3799 www.smithboiler.com

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Smith Cast Iron Boilers warranty What To Do If You Smell Gas, GB300 NATURAL OR PROPANE GAS BOILER

Contents

INSTALLATION & OPERATING MANUAL WHAT TO DO IF YOU SMELL GASGB300 NATURAL OR PROPANE GAS BOILER QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ BOILER LOCATION BOILER RATINGS & CAPACITIESFigure Concrete Block Base ConstructionAll Air From Inside The Building Wire ScreenAll Air From Outside The Building Table 1 Make-upAir Duct SizingVENT CONNECTIONS CHIMNEY & VENT PIPE CONNECTIONSChimney Inspection & Sizing COMMON VENT SYSTEMS Figure 2A Dual Flue Outlets And Inside Air GB300 Series Figure 2BFigure 2C 2 FT 0.6 m 10 FT 3.4 m 3 FT 0.9 m 5 FT 4.5 mFigure 2E Figure 2DCommon Vents And Inside Air GB300 Series 10 FT 3.1 m 3 FT 0.9 m 3 FT 0.9 mHorizontal Venting And Inside Air GB300 Figure 2G10 FT 3.1 m 3 FT 0.9 m 3 FT 0.9 m BUILDING OVERHANGFigure Burner Base Assembly General InstructionsBurner Base Box 63265 to FigureFigure Burner Base Assembly 5 through 12 SectionsBurner Base Side Panels, 5 - Figure 9A Burner Base Rear Panel, 5 - 12 SectSplice Channel Assembly 13 to 21 Sections Splice Channel Assembly 13 to 21 SectionsFigure X7 BoxFigure 14A Figure 13BBase Rear Channel Bolt Holes Figure 14BFigure Burner Tube AdjustmentManifold Attachments front base splice channel, FigureFigure Figure 22BBurner Base Splice Panel Bracket Figure 22CFigure 24Ceramic Blanket Placement Ceramic Blanket InstallationCast Iron Section Assembly FigureFigure 26B occur voiding the warrantyMarking Burner Base Rear Midpoint FigureFigure Figure 35 Section Placement on Burner BaseFigure Rear View - Odd Numbered ModelsDraw Rod Installation Lower Port Seal PlacementFigure FigureFigure Figure 40 Flue Collector Box 63203 toFigure Confirming Sections Are PlumbFlue Collector Bracket Installation “J” Bolt InstallationFigure FigureFigure 47A Ceramic Blanket Placement 5-12Sect FLUE COLLECTOR INSTALLATIONFigure 47B Ceramic Blanket Placement 13-21Sect FigureDraft Hood Installation Flue Collector PlacementFlue Collector Bracket Installation FigureClean Out Cover Bolt Location Clean Out CoversClean Out Cover Insulation Clean Out Cover Bolt AssemblyFigure Manifold InstallationsManifold Bracket Attachment FigureFigure Follow all applicable local codesFigure 62 Burner Tube Through Rear Base Panel Figure 64 BurnerTube LockedTo Rear Base PanelFigure JACKET INSTALLATIONFigure FigureFigures 72 Rear Panel Installation, 13 through Rear Panel Installation, 5 throughFigures 69 Rear Panel Installation, 5 through Figures 70 Rear Jacket Panel Installation Detail55175, Jacket Side Panels. Remove the knockouts Figurenecessary to attach the water or steam piping and controlsRear Top Jacket Panel, 5 through FigureFigure FigureFigure FigureSplice Panel Brackets FigureGrill Assembly Front Access Panel 5 - 12 SectSplice Grill Assembly Front Access Panel 13 - 21 SectGas Train Assemblies Pilot AssemblyFigure FigureFigure HEATING SYSTEM PIPINGWATER BOILER PIPING CONNECTIONS Boiler Model TableSupply Size in Return Size inStop Valve Steam Main ASME Safety Valve F & T Figure 97 Water Boilers in BatteryFigure 97A Typical Single Boiler Steam Piping Pres Controls LWCO Stop Valve Check Valve BlowoffStop Valve Check Valve Table Equivalent Pipe Length ChartBoiler Model RisersFigure Electrical Power ConnectionsGas Supply Piping FigureThermostat Installation Wire Duct and Control BoxFigure Water BoilersContinuous Pilot Systems LIGHTING INSTRUCTIONSIntermittent Pilot Ignition Systems Pilot Flame Adjustment BOILER CHECKING & ADJUSTMENT PILOT ADJUSTMENTGas Pressure Adjustment To Turn Off Gas To BoilerThermostat Adjustment BOILER MAINTENANCEInput Rate Low Water CutoffHeat Exchanger Cleaning Burner InstallationVent System ControlsPage Ref # Manifold Less Orifices Ref # Ref # SHOULD PERFORM WORK ON YOUR SMITH BOILER ONLY QUALIFIED, LICENSED SERVICE CONTRACTORSWESTCAST, INC 260 NORTH ELM STREET WESTFIELD, MA