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South Bend Lathe Co.
P.O. Box 2027
Bellingham, WA 98227
PHONE: (360) 734-1540 (Administrative Offi ces)
FAX: (360) 676-1075 (International)
FAX: (360) 734-1639 (USA only)
southbendlathe.com
Printed In Taiwan
#JB12236
Contents
Main
Manual Insert
PHONE: (360) 734-1540 www.southbendlathe.com
!
New & Changed Parts
2318
2407
MODEL SB1015F
16" x 60" EVS TOOLROOM LATHE
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Mfg.Since4/11 Model SB1015F
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Mfg.Since4/11 Model SB1015F MANUAL INSERT
Page
Customer Service
Updates
Scope of Manual
Manual Feedback
Table of Contents
Page
INTRODUCTION
About These Machines
Foreword
Features
Capabilities
Identication
Understanding Risks of Machinery
Basic Machine Safety
Page
Additional Metal Lathe Safety
Preparation Overview Things You'll Need
Unpacking
The typical preparation process is as follows:
Inventory
Main Inventory 1: (Figure 2) Qty
Tool Box Inventory: (Figure 3) Qty
Cleaning & Protecting
Before cleaning, gather the following:
Basic steps for removing rust preventative:
Keep Workpiece Loading Area Unobstructed
Lathe
Location
Space Allocation
Physical Environment
Electrical Installation
Lighting
Lifting & Moving
Leveling & Mounting
Leveling
Assembly
Lubricating Lathe
Bolting to Concrete Floors
Power Connection
Adding Cutting Fluid
SB1012 (220V 3-Phase)
SB1014, SB1037 (220V 3-Phase)
SB1013 (440V 3-Phase)
Connecting Power Cord to Lathe
Hardwiring Lathe to Power Source
Correcting Out-of-Phase Wiring
To correct wiring that is out of phase:
Test Run
Page
Page
Page
Spindle Break-In
Recommended Adjustments
Operation Overview
Main Power Switch
Carriage Controls
Headstock Controls
Description of Controls & Components
Control Panel
Tailstock Controls Foot Brake
Chuck & Faceplate Mounting
Removing Chuck or Faceplate
Mounting Chuck or Faceplate
Installing and Adjusting Camlock Studs
3-Jaw Chuck
Changing Jaws
Item Needed Qty
To change the jaw:
Mounting Workpiece
4-Jaw Chuck
Mounting Workpiece
Tailstock
Removing Tooling
To install tooling in the tailstock:
Installing Tooling
Moving Along Bedway
Using Quill
Offsetting
Aligning
Page
Faceplate
Mounting Workpiece with Clamps
Mounting Workpiece Between Centers
Mounting Dead Center in Spindle
Centers
Dead Centers
Live Centers
Mounting Center in Tailstock
Removing Center from Spindle
Removing Center from Tailstock
To mount a center in the tailstock:
!
Steady Rest
Follow Rest
Compound Slide
To load the tool post:
Four-Way Tool Post
Aligning Cutting Tool with Tailstock Center
Tools Needed Qty
To align the cutting tool with the tailstock center:
Adjustable Apron Stop System
Carriage Stop
Tools Needed Qty
Manual Feed
Carriage Handwheel
Cross Slide Handwheel
Compound Slide Handwheel
Spindle Speed
Power Feed
Setting Spindle Speed
Power Feed Controls
-46-
EVS Toolroom Lat hes OPERATION
mm
mm in.
Understanding Thread & Feed Rate Chart
in. Mod. D.P.
METRIC THREADING
INCH THREADING
MODULAR OR DIAMETRAL
End Gear Setup
Half Nut Lever
Threading Controls
Power Feed Lever
Thread Dial & Chart Overview
Using Thread Dial and Chart
Chip Drawer
To use the cutting uid system on your lathe:
Cutting Fluid System
Accessories
High-Precision 3-Jaw Scroll Chucks
ACCESSORIES
!
Maintenance Schedule
Cleaning
For Machines Mfg. Since 7/09 EVS Toolroom Lathes
South Bend Lathe Co.
Maintenance Chart
-55-
Annual Service
Lubrication
Headstock
Page
Gearbox
Apron
Ways & Slides
Lead Screw
Lead Screw & Feedrod Bearings
Unpainted & Machined Surfaces
Ball Oilers
Cleaning Electrical Box Filter
To clean the lter:
End Gearing
Cutting Fluid System
Adding Fluid
Hazards
Changing Cutting Fluid
Items Needed: Qty
To change the cutting uid:
Machine Storage
To prepare your machine for short-term storage (up to a year):
Backlash Adjustment
Cross Slide Leadscrew
Compound Leadscrew
Leadscrew End Play Adjustment
Gib Adjustment
Half Nut Adjustment
Tool Needed: Qty
Feedrod Clutch Adjustment
To adjust the clutch release point:
V-Belts Brake & Switch
To adjust the V-belts:
Page
Leadscrew Shear Pin Replacement
To replace the shear pin:
Page
Gap Removal & Installation
To remove the gap:
-74-
For Machines Mfg. Since 7/09 EVS Toolroom Lathes
-75-
-76-
EVS Toolroom Lat hes TROUBLESHOOTING
WARRANTY
Warranty
Page
Page
Model SB1014 16" x 60" EVS Toolroom Lathe
P.O. Box 2027, Bellingham, WA 98227 U.S.A. PHONE: (360) 734-1540 South Bend Lathe Co.
Machine Specications
Page
Page
Model SB1015 16" x 60" EVS Toolroom Lathe
P.O. Box 2027, Bellingham, WA 98227 U.S.A. PHONE: (360) 734-1540 South Bend Lathe Co.
Machine Specications
Page
Page
Page
Page
Customer Service
Updates
Scope of Manual
Manual Feedback
Electrical Safety Instructions
WIRING DIAGRAM COLOR KEY
NOTICE:
-2-
Wiring Overview
220 VAC 3-PH
-3-
Component Location Index
-4-
L1 L4L3L2
20
600W
Electrical Box Wiring
-5-
G7
<7
=?B
Electrical Box Wiring
8
A
>9
Page
-7-
220V Spindle Motor
440V Spindle Motor
<
-8-
220V Oil Pump Motor & Pressure Sensor
440V Oil Pump Motor & Pressure Sensor
Ground
OIL PUMP MOTOR (220V)
=
220V Coolant Pump Wiring
440V Coolant Pump Wiring
:
-10-
Control Panel Wiring
Box, Page 7.
;
Fig. 9. Control panel location.
control panel and coolant mo- tor
Spindle Rotation Switch
220V Power Connection
440V Power Connection
spindle rotation and power conn- tection
15-20 PLUG (as recommended)
Additional Component Wiring
8
?
B A @
Warranty
Page
Page
Customer Service
Updates
Scope of Manual
Manual Feedback
Table of Contents
-2-
Headstock Casing
-3-
Headstock Controls
-4-
Headstock Controls Parts List
-5-
Headstock Upper Gearing
-6-
Headstock Upper Gearing Parts List
-7-
Headstock Transfer Gearing
-8-
Gearbox Gearing
-9-
Gearbox Gearing Parts List
-10-
Gearbox Controls
-11-
Gearbox Controls Parts List
-12-
Apron - Front View
-13-
Apron - Front View Parts List
-14-
Apron - Rear View
-15-
Apron - Rear View Parts List
-16-
Dial Indicator
Carriage Stop
-17-
Compound Slide & Tool Post
-18-
Saddle Body & Controls
-19-
Saddle Body & Controls Parts List
-20-
Saddle Base
-21-
Bed & Shafts
-22-
Bed & Shafts Parts List
-23-
End Gears
-24-
Motor Assembly
-25-
Motor Assembly Parts List
-26-
Cabinets & Panels
-27-
Cabinets & Panels Parts List
-28-
Headstock Oiling System
-29-
Headstock Oiling System Parts List
-30-
Tailstock
-31-
Tailstock Parts List
-32-
Steady Rest
Follow Rest
Electrical Cabinet & Control Panel
Electrical Cabinet & Control Panel Parts List
-35-
Accessories
Machine Labels (Front View)
-37-
Machine Labels (Rear View)