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Southbend SB1019 owner manual Scope of Manual, Manual Feedback, Updates, Customer Service

Models: SB1019

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Scope of Manual

This manual helps the reader understand the machine, how to prepare it for operation, how to control it during operation, and how to keep it in good working condition. We assume the reader has a basic understanding of how to operate this type of machine, but that the reader is not familiar with the controls and adjustments of this specific model. As with all machinery of this nature, learning the nuances of operation is a process that happens through training and experience. If you are not an experienced operator of this type of machinery, read through this entire manual, then learn more from an experienced operator, schooling, or research before attempting operations. Following this advice will help you avoid serious personal injury and get the best results from your work.

Manual Feedback

We've made every effort to be accurate when documenting this machine. However, errors sometimes happen or the machine design changes after the documentation process—so the manual may not exactly match your machine. If a difference between the manual and machine leaves you in doubt, contact our customer service for clarification.

We highly value customer feedback on our manuals. If you have a moment, please share your experience using this manual. What did you like about it? Is there anything you would change to make it better? Did it meet your expectations for clarity, professionalism, and ease-of-use?

South Bend Lathe, Inc.

C/O Technical Documentation Manager

P.O. Box 2027

Bellingham, WA 98227

Email: manuals@southbendlathe.com

Updates

For your convenience, any updates to this manual will be available to download free of charge through our website at:

www.southbendlathe.com

Customer Service

We stand behind our machines. If you have any service questions, parts requests or general questions about the machine, feel free to contact us.

South Bend Lathe Co.

P.O. Box 2027

Bellingham, WA 98227

Phone: (360) 734-1540

Parts Department: (417) 886-2954

Fax: (360) 676-1075 (International)

Fax: (360) 734-1639 (USA Only)

Email: cs@southbendlathe.com

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Southbend SB1019 owner manual Scope of Manual, Manual Feedback, Updates, Customer Service

Contents

MODEL SB1019 OWNERS MANUAL7 x 8 SWIVEL MAST METAL-CUTTING BANDSAW Copyright May, 2010 Revised February, 2011 JBScope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents Capabilities FeaturesAbout This Machine I N T R O D U C T I O NModel SB1019 IdentificationFor Machines Mfg. Since 8/09 I N T R O D U C T I O NMachine Specifications Machine SpecificationsModel SB1019 7 x 8 Swivel Mast Metal-Cutting Bandsaw Product DimensionsI N T R O D U C T I O N Other SpecificationsFeatures Cutting CapacitiesS A F E T Y Basic Machine SafetyUnderstanding Risks of Machinery 3. Trained/Supervised Operators OnlyS A F E T Y Additional Metal Bandsaw Safety S A F E T YFor Power Connection Power Supply RequirementsFor Machine Setup Things Youll NeedSingle-Phase For 110V Connection PrewiredPhase Circuit InformationExtension Cords UnpackingInventory Minimum Gauge Size............................16 AWGBasic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following P R E P A R A T I O NWeight Load Space Allocation Electrical InstallationWeight Load Physical Environment LocationLeveling Lifting & MovingLeveling & Mounting P R E P A R A T I O NP R E P A R A T I O N Bolting to Concrete FloorsMachine Mounts Figure 8. Common types of fasteners for boltingP R E P A R A T I O N Machine SetupTo set up the machine P R E P A R A T I O N Power ConnectionHex Bolt Leaf Screw Figure 12. Installing stop rod To test run your machine Inspections AdjustmentsTest Run PageLoose hair, clothing, or jewelry could get caught OperationPERATIONOverviewO P E R A T I O N in machinery and cause serious personal injuryDescription of Controls & Components O P E R A T I O NBlade Length Blade SelectionBlade Terminology Blade WidthAlternate Tooth SetTooth Type WavyO P E R A T I O N Blade Pitch TPITo select the correct blade pitch O P E R A T I O N Blade ChangesTo change the blade To tension the blade on the bandsaw Blade TensionBlade Breakage The most common causes of avoidable blade breakage areBlade Care Blade Care & Break-InBlade Speed Blade Break-InO P E R A T I O N Blade Speed ChartChip Inspection Chart MaterialDownfeed Rate Adjust Knob Downfeed Valve Downfeed RateDownfeed Pressure Figure 26. Downfeed pressure adjustmentCuts to the Left Angle CutsCuts to the Right O P E R A T I O NWorkpiece Holding To adjust the blade guideBlade Guide Vise Quick ReleaseTo use the cutting fluid system Cutting FluidCutting Fluid System BIOLOGICAL & POISON HAZARDO P E R A T I O N Operation TipsRelease blade tension at the end of each use to prolong blade life Lubrication Cleaningperforming maintenance or M A I N T E N A N C EGearbox To prepare your machine for storage or decommission it from serviceMachine Storage Items NeededPossible Solution TROUBLESHOOTI NGSymptom Possible CauseTROUBLESHOOTI NG SymptomPossible Solution Possible CauseTROUBLESHOOTI NG SymptomPossible Solution For Machines Mfg. Since 8/09S E R V I C E To adjust the blade trackingBlade Tracking Tool NeededSquaring the Blade To adjust the blade guide bearingsBlade Guide Bearings To square the blade to the tableS E R V I C E Adjusting Angle StopsTo adjust the angle stops WIRING DIAGRAM COLOR KEY ElectricalL CTRICALSafety InstructionsE L E C T R I C A L E L E C T R I C A L 220V ConversionTo convert the Model SB1019 to Items NeededRewired Wiring DiagramReset Button RewiredON/OFF Switch Motor Junction Box Wiring Component LocationsLimit Switch Coolant Pump Motor Figure 48. Limit switch and coolant pump locationsCabinet & Base P A R T SREAR CABINET PANEL W/DOOR Cabinet & Base Parts ListP A R T S RIGHT BOTTOM CABINET PANELMotor & Head For Machines Mfg. Since 8/09P A R T SModel SB1019UPPER GUIDE SHAFT ASSEMBLY Motor & Head Parts ListLOWER GUIDE SHAFT ASSEMBLY P A R T SBlade Guide Assemblies P A R T SGearbox Model SB1019P A R T S For Machines Mfg. Since 8/09SPEED CHANGE GEAR SHAFT Gearbox Parts ListP A R T S STEEL FLUTED RIVET 2 X 4MMMachine Labels P A R T SW A R R A N T Y WARRANTY & RETURNSSouth Bend Lathe Co P.O. Box Bellingham, WA PHONE 360 734-1540 Administrative Ofﬁcessouthbendlathe.com FAX 360 676-1075 International FAX 360 734-1639 USA only