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Southbend SB1019 I N T R O D U C T I O N, Cutting Capacities, Construction, Other, Table Info

Models: SB1019

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For Machines Mfg. Since 8/09	I N T R O D U C T I O N	Model SB1019
Cutting Capacities
Angle Cuts		............45°L to 45°R
Vise Jaw Depth		101⁄4"
Vise Jaw Height		41⁄8"
Max. Capacity Rect. Height At 90D		7"
Max. Capacity Rect. Width At 90D		81⁄4"
Max. Capacity Rnd. At 90D		7"
Max. Capacity Rect. Height At -45D		33⁄8"
Max. Capacity Rect. Width At -45D		51⁄2"
Max. Capacity Rnd. At -45D		5"
Max. Capacity Rect. Height At 45D		33⁄8"
Max. Capacity Rect. Width At 45D		51⁄2"
Max. Capacity Rnd. At 45D		5"
Construction
Wheel Construction Upper		Cast Iron
Wheel Construction Lower		Cast Iron
Body Construction		Cast Iron
Base Construction		Cast Iron
Stand Construction		Steel
Other
Wheel Size		117⁄16"
Blade Guides Upper		Yes
Blade Guides Lower		Yes
Coolant Capacity		21⁄2 Gal
Table Info
Floor to Cutting Area Height		335⁄16"
Other Specifications:
ISO Factory		ISO 9001
Country Of Origin		Taiwan
Warranty		1 Year
Serial Number Location		ID Label on Body Frame
Customer Setup and Cleaning Time	..................................................................................................	Approximately 1 Hour
Sound Rating (No Load)		80 db

Features:

Heavy-duty one-piece steel stand

Adjustable hydraulic down feed

Swivel mast with angle stops

Built-in coolant system

Storage cabinet

Dual position vise

Double ball bearings on each side of blade

Quick change 3-speed blade control

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Southbend SB1019 I N T R O D U C T I O N, Cutting Capacities, Construction, Table Info, Other Specifications, Features

Contents

Copyright May, 2010 Revised February, 2011 JB OWNERS MANUAL7 x 8 SWIVEL MAST METAL-CUTTING BANDSAW MODEL SB1019Manual Feedback UpdatesCustomer Service Scope of ManualTable of Contents I N T R O D U C T I O N FeaturesAbout This Machine CapabilitiesI N T R O D U C T I O N IdentificationFor Machines Mfg. Since 8/09 Model SB1019Product Dimensions Machine SpecificationsModel SB1019 7 x 8 Swivel Mast Metal-Cutting Bandsaw Machine SpecificationsCutting Capacities Other SpecificationsFeatures I N T R O D U C T I O N3. Trained/Supervised Operators Only Basic Machine SafetyUnderstanding Risks of Machinery S A F E T YS A F E T Y S A F E T Y Additional Metal Bandsaw SafetyThings Youll Need Power Supply RequirementsFor Machine Setup For Power ConnectionCircuit Information For 110V Connection PrewiredPhase Single-PhaseMinimum Gauge Size............................16 AWG UnpackingInventory Extension CordsP R E P A R A T I O N Cleaning & ProtectingBefore cleaning, gather the following Basic steps for removing rust preventativeLocation Electrical InstallationWeight Load Physical Environment Weight Load Space AllocationP R E P A R A T I O N Lifting & MovingLeveling & Mounting LevelingFigure 8. Common types of fasteners for bolting Bolting to Concrete FloorsMachine Mounts P R E P A R A T I O NTo set up the machine Machine SetupP R E P A R A T I O N Hex Bolt Leaf Screw Figure 12. Installing stop rod Power ConnectionP R E P A R A T I O N Page Inspections AdjustmentsTest Run To test run your machinein machinery and cause serious personal injury OperationPERATIONOverviewO P E R A T I O N Loose hair, clothing, or jewelry could get caughtO P E R A T I O N Description of Controls & ComponentsBlade Width Blade SelectionBlade Terminology Blade LengthWavy Tooth SetTooth Type AlternateTo select the correct blade pitch Blade Pitch TPIO P E R A T I O N To change the blade Blade ChangesO P E R A T I O N The most common causes of avoidable blade breakage are Blade TensionBlade Breakage To tension the blade on the bandsawBlade Break-In Blade Care & Break-InBlade Speed Blade CareMaterial Blade Speed ChartChip Inspection Chart O P E R A T I O NFigure 26. Downfeed pressure adjustment Downfeed RateDownfeed Pressure Downfeed Rate Adjust Knob Downfeed ValveO P E R A T I O N Angle CutsCuts to the Right Cuts to the LeftVise Quick Release To adjust the blade guideBlade Guide Workpiece HoldingBIOLOGICAL & POISON HAZARD Cutting FluidCutting Fluid System To use the cutting fluid systemRelease blade tension at the end of each use to prolong blade life Operation TipsO P E R A T I O N M A I N T E N A N C E Cleaningperforming maintenance or LubricationItems Needed To prepare your machine for storage or decommission it from serviceMachine Storage GearboxPossible Cause TROUBLESHOOTI NGSymptom Possible SolutionPossible Cause SymptomPossible Solution TROUBLESHOOTI NGFor Machines Mfg. Since 8/09 SymptomPossible Solution TROUBLESHOOTI NGTool Needed To adjust the blade trackingBlade Tracking S E R V I C ETo square the blade to the table To adjust the blade guide bearingsBlade Guide Bearings Squaring the BladeTo adjust the angle stops Adjusting Angle StopsS E R V I C E E L E C T R I C A L ElectricalL CTRICALSafety InstructionsWIRING DIAGRAM COLOR KEY Items Needed 220V ConversionTo convert the Model SB1019 to E L E C T R I C A LRewired Wiring DiagramReset Button RewiredFigure 48. Limit switch and coolant pump locations Wiring Component LocationsLimit Switch Coolant Pump Motor ON/OFF Switch Motor Junction BoxP A R T S Cabinet & BaseRIGHT BOTTOM CABINET PANEL Cabinet & Base Parts ListP A R T S REAR CABINET PANEL W/DOORFor Machines Mfg. Since 8/09P A R T SModel SB1019 Motor & HeadP A R T S Motor & Head Parts ListLOWER GUIDE SHAFT ASSEMBLY UPPER GUIDE SHAFT ASSEMBLYP A R T S Blade Guide AssembliesModel SB1019P A R T S For Machines Mfg. Since 8/09 GearboxSTEEL FLUTED RIVET 2 X 4MM Gearbox Parts ListP A R T S SPEED CHANGE GEAR SHAFTP A R T S Machine LabelsWARRANTY & RETURNS W A R R A N T YFAX 360 676-1075 International FAX 360 734-1639 USA only PHONE 360 734-1540 Administrative Ofﬁcessouthbendlathe.com South Bend Lathe Co P.O. Box Bellingham, WA