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Southbend SB1019 Cleaning, Lubrication, M A I N T E N A N C E, Daily, Monthly, Yearly, result

Models: SB1019

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M A I N T E N A N C E

For Machines Mfg. Since 8/09

M A I N T E N A N C E

Model SB1019

MaintenanceAINTENANCESchedule

!	Always disconnect
	machine from power before
	performing maintenance or
	serious personal injury may
	result.

For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.

Daily

•Check/correct loose mounting bolts.

•Check/correct damaged or dull saw blade.

•Check/correct worn or damaged wires.

•Clean/protect table.

•Clean metal chips from upper and lower wheel areas, and empty the chip chute.

•Correct any other unsafe condition.

Monthly

•Check for V-belt tension, damage, or wear.

•Lubricate all components outlined in this section, with the exception of the gearbox.

Yearly

•Lubricate gearbox.

Cleaning

Use a brush and a shop vacuum to remove chips and other debris from the machine. Keep the non-painted surfaces rust-free with regular applications of a high-quality rust preventative.

Periodically, remove the blade and thoroughly clean all metal chips or built-up grease from the wheel surfaces and blade housing.

Lubrication

Before applying lubricant to any area, wipe the area clean for best results.

Lubricate the following areas:

A.Blade Tension Mechanism: Open the main blade guard, then brush white lithium grease on the tension knob lead screw.

B.Blade and Guides: Drop a few drops of light machine oil on the blade and the blade guides daily.

C.Gear Box: Change the gear oil annually.

D.Table and Machined Surfaces: Keep bare metal surfaces rust-free with regular applications of a quality way oil.

E.Vise Leadscrew: Clean the leadscrew, then apply a thin coat of grease as needed.

A		!
		C
	B

E

D

Figure 36. Lubrication points.

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Image 35

Southbend SB1019 Cleaning, Lubrication, M A I N T E N A N C E, Daily, Monthly, Yearly, Lubricate the following areas

Contents

Copyright May, 2010 Revised February, 2011 JB OWNERS MANUAL7 x 8 SWIVEL MAST METAL-CUTTING BANDSAW MODEL SB1019Manual Feedback UpdatesCustomer Service Scope of ManualTable of Contents I N T R O D U C T I O N FeaturesAbout This Machine CapabilitiesI N T R O D U C T I O N IdentificationFor Machines Mfg. Since 8/09 Model SB1019Product Dimensions Machine SpecificationsModel SB1019 7 x 8 Swivel Mast Metal-Cutting Bandsaw Machine SpecificationsCutting Capacities Other SpecificationsFeatures I N T R O D U C T I O N3. Trained/Supervised Operators Only Basic Machine SafetyUnderstanding Risks of Machinery S A F E T YS A F E T Y S A F E T Y Additional Metal Bandsaw SafetyThings Youll Need Power Supply RequirementsFor Machine Setup For Power ConnectionCircuit Information For 110V Connection PrewiredPhase Single-PhaseMinimum Gauge Size............................16 AWG UnpackingInventory Extension CordsP R E P A R A T I O N Cleaning & ProtectingBefore cleaning, gather the following Basic steps for removing rust preventativeLocation Electrical InstallationWeight Load Physical Environment Weight Load Space AllocationP R E P A R A T I O N Lifting & MovingLeveling & Mounting LevelingFigure 8. Common types of fasteners for bolting Bolting to Concrete FloorsMachine Mounts P R E P A R A T I O NP R E P A R A T I O N Machine SetupTo set up the machine P R E P A R A T I O N Power ConnectionHex Bolt Leaf Screw Figure 12. Installing stop rod Page Inspections AdjustmentsTest Run To test run your machinein machinery and cause serious personal injury OperationPERATIONOverviewO P E R A T I O N Loose hair, clothing, or jewelry could get caughtO P E R A T I O N Description of Controls & ComponentsBlade Width Blade SelectionBlade Terminology Blade LengthWavy Tooth SetTooth Type AlternateO P E R A T I O N Blade Pitch TPITo select the correct blade pitch O P E R A T I O N Blade ChangesTo change the blade The most common causes of avoidable blade breakage are Blade TensionBlade Breakage To tension the blade on the bandsawBlade Break-In Blade Care & Break-InBlade Speed Blade CareMaterial Blade Speed ChartChip Inspection Chart O P E R A T I O NFigure 26. Downfeed pressure adjustment Downfeed RateDownfeed Pressure Downfeed Rate Adjust Knob Downfeed ValveO P E R A T I O N Angle CutsCuts to the Right Cuts to the LeftVise Quick Release To adjust the blade guideBlade Guide Workpiece HoldingBIOLOGICAL & POISON HAZARD Cutting FluidCutting Fluid System To use the cutting fluid systemO P E R A T I O N Operation TipsRelease blade tension at the end of each use to prolong blade life M A I N T E N A N C E Cleaningperforming maintenance or LubricationItems Needed To prepare your machine for storage or decommission it from serviceMachine Storage GearboxPossible Cause TROUBLESHOOTI NGSymptom Possible SolutionPossible Cause SymptomPossible Solution TROUBLESHOOTI NGFor Machines Mfg. Since 8/09 SymptomPossible Solution TROUBLESHOOTI NGTool Needed To adjust the blade trackingBlade Tracking S E R V I C ETo square the blade to the table To adjust the blade guide bearingsBlade Guide Bearings Squaring the BladeS E R V I C E Adjusting Angle StopsTo adjust the angle stops WIRING DIAGRAM COLOR KEY ElectricalL CTRICALSafety InstructionsE L E C T R I C A L Items Needed 220V ConversionTo convert the Model SB1019 to E L E C T R I C A LRewired Wiring DiagramReset Button RewiredFigure 48. Limit switch and coolant pump locations Wiring Component LocationsLimit Switch Coolant Pump Motor ON/OFF Switch Motor Junction BoxP A R T S Cabinet & BaseRIGHT BOTTOM CABINET PANEL Cabinet & Base Parts ListP A R T S REAR CABINET PANEL W/DOORFor Machines Mfg. Since 8/09P A R T SModel SB1019 Motor & HeadP A R T S Motor & Head Parts ListLOWER GUIDE SHAFT ASSEMBLY UPPER GUIDE SHAFT ASSEMBLYP A R T S Blade Guide AssembliesModel SB1019P A R T S For Machines Mfg. Since 8/09 GearboxSTEEL FLUTED RIVET 2 X 4MM Gearbox Parts ListP A R T S SPEED CHANGE GEAR SHAFTP A R T S Machine LabelsWARRANTY & RETURNS W A R R A N T YFAX 360 676-1075 International FAX 360 734-1639 USA only PHONE 360 734-1540 Administrative Ofﬁcessouthbendlathe.com South Bend Lathe Co P.O. Box Bellingham, WA