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Southbend SB1019 southbendlathe.com, South Bend Lathe Co P.O. Box Bellingham, WA, #JB12892

Models: SB1019

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South Bend Lathe Co.

P.O. Box 2027

Bellingham, WA 98227

PHONE: (360) 734-1540 (Administrative Ofﬁces)

FAX: (360) 676-1075 (International)

FAX: (360) 734-1639 (USA only)

southbendlathe.com

Printed In Taiwan

#JB12892

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Southbend SB1019 southbendlathe.com, South Bend Lathe Co P.O. Box Bellingham, WA, PHONE 360 734-1540 Administrative Ofﬁces

Contents

OWNERS MANUAL 7 x 8 SWIVEL MAST METAL-CUTTING BANDSAWMODEL SB1019 Copyright May, 2010 Revised February, 2011 JBUpdates Customer ServiceScope of Manual Manual FeedbackTable of Contents Features About This MachineCapabilities I N T R O D U C T I O NIdentification For Machines Mfg. Since 8/09Model SB1019 I N T R O D U C T I O NMachine Specifications Model SB1019 7 x 8 Swivel Mast Metal-Cutting BandsawMachine Specifications Product DimensionsOther Specifications FeaturesI N T R O D U C T I O N Cutting CapacitiesBasic Machine Safety Understanding Risks of MachineryS A F E T Y 3. Trained/Supervised Operators OnlyS A F E T Y Additional Metal Bandsaw Safety S A F E T YPower Supply Requirements For Machine SetupFor Power Connection Things Youll NeedFor 110V Connection Prewired PhaseSingle-Phase Circuit InformationUnpacking InventoryExtension Cords Minimum Gauge Size............................16 AWGCleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative P R E P A R A T I O NElectrical Installation Weight Load Physical EnvironmentWeight Load Space Allocation LocationLifting & Moving Leveling & MountingLeveling P R E P A R A T I O NBolting to Concrete Floors Machine MountsP R E P A R A T I O N Figure 8. Common types of fasteners for boltingP R E P A R A T I O N Machine SetupTo set up the machine P R E P A R A T I O N Power ConnectionHex Bolt Leaf Screw Figure 12. Installing stop rod Inspections Adjustments Test RunTo test run your machine PageOperationPERATIONOverview O P E R A T I O NLoose hair, clothing, or jewelry could get caught in machinery and cause serious personal injuryDescription of Controls & Components O P E R A T I O NBlade Selection Blade TerminologyBlade Length Blade WidthTooth Set Tooth TypeAlternate WavyO P E R A T I O N Blade Pitch TPITo select the correct blade pitch O P E R A T I O N Blade ChangesTo change the blade Blade Tension Blade BreakageTo tension the blade on the bandsaw The most common causes of avoidable blade breakage areBlade Care & Break-In Blade SpeedBlade Care Blade Break-InBlade Speed Chart Chip Inspection ChartO P E R A T I O N MaterialDownfeed Rate Downfeed PressureDownfeed Rate Adjust Knob Downfeed Valve Figure 26. Downfeed pressure adjustmentAngle Cuts Cuts to the RightCuts to the Left O P E R A T I O NTo adjust the blade guide Blade GuideWorkpiece Holding Vise Quick ReleaseCutting Fluid Cutting Fluid SystemTo use the cutting fluid system BIOLOGICAL & POISON HAZARDO P E R A T I O N Operation TipsRelease blade tension at the end of each use to prolong blade life Cleaning performing maintenance orLubrication M A I N T E N A N C ETo prepare your machine for storage or decommission it from service Machine StorageGearbox Items NeededTROUBLESHOOTI NG SymptomPossible Solution Possible CauseSymptom Possible SolutionTROUBLESHOOTI NG Possible CauseSymptom Possible SolutionTROUBLESHOOTI NG For Machines Mfg. Since 8/09To adjust the blade tracking Blade TrackingS E R V I C E Tool NeededTo adjust the blade guide bearings Blade Guide BearingsSquaring the Blade To square the blade to the tableS E R V I C E Adjusting Angle StopsTo adjust the angle stops WIRING DIAGRAM COLOR KEY ElectricalL CTRICALSafety InstructionsE L E C T R I C A L 220V Conversion To convert the Model SB1019 toE L E C T R I C A L Items NeededWiring Diagram Reset ButtonRewired RewiredWiring Component Locations Limit Switch Coolant Pump MotorON/OFF Switch Motor Junction Box Figure 48. Limit switch and coolant pump locationsCabinet & Base P A R T SCabinet & Base Parts List P A R T SREAR CABINET PANEL W/DOOR RIGHT BOTTOM CABINET PANELMotor & Head For Machines Mfg. Since 8/09P A R T SModel SB1019Motor & Head Parts List LOWER GUIDE SHAFT ASSEMBLYUPPER GUIDE SHAFT ASSEMBLY P A R T SBlade Guide Assemblies P A R T SGearbox Model SB1019P A R T S For Machines Mfg. Since 8/09Gearbox Parts List P A R T SSPEED CHANGE GEAR SHAFT STEEL FLUTED RIVET 2 X 4MMMachine Labels P A R T SW A R R A N T Y WARRANTY & RETURNSPHONE 360 734-1540 Administrative Ofﬁces southbendlathe.comSouth Bend Lathe Co P.O. Box Bellingham, WA FAX 360 676-1075 International FAX 360 734-1639 USA only