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Southbend SB1019 owner manual Table of Contents

Models: SB1019

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Table of Contents

INTRODUCTION	2
About This Machine	2
Capabilities	2
Features	2
Identification	3
Machine Specifications	4
SAFETY	6
Understanding Risks of Machinery	6
Basic Machine Safety	6
Additional Metal Bandsaw Safety	8
PREPARATION	9
Preparation Overview	9
Things You'll Need	9
Power Supply Requirements	9
Availability	9
Full-Load Current Rating	9
Circuit Information	10
Circuit Requirements for 110V	10
Circuit Requirements for 220V	10
Grounding Requirements	10
Extension Cords	11
Unpacking	11
Inventory	11
Cleaning & Protecting	12
Location	13
Physical Environment	13
Electrical Installation	13
Lighting	13
Weight Load	13
Space Allocation	13
Lifting & Moving	14
Leveling & Mounting	14
Leveling	14
Bolting to Concrete Floors	15
Machine Mounts	15
Machine Setup	16
Power Connection	17
Test Run	18
Inspections & Adjustments	18
OPERATION	19
Operation Overview	19
Description of Controls & Components	20
Blade Selection	21
Blade Terminology	21
Blade Length	21
Blade Width	21
Tooth Set	22

Tooth Type	22
Blade Pitch (TPI)	23
Blade Changes	24
Blade Tension	25
Blade Breakage	25
Blade Care & Break-In	26
Blade Care	26
Blade Break-In	26
Blade Speed	26
Blade Speed Chart	27
Chip Inspection Chart	27
Downfeed Rate	28
Downfeed Pressure	28
Angle Cuts	29
Cuts to the Right	29
Cuts to the Left	29
Blade Guide	30
Workpiece Holding	30
Vise Quick Release	30
Cutting Fluid	31
Cutting Fluid System	31
Operation Tips	32
MAINTENANCE	33
Maintenance Schedule	33
Cleaning	33
Lubrication	33
Gearbox	34
Machine Storage	34
TROUBLESHOOTING	35
Service	38
Blade Tracking	38
Blade Guide Bearings	39
Squaring the Blade	39
Adjusting Angle Stops	40
ELECTRICAL	41
Electrical Safety Instructions	41
220V Conversion	42
Wiring Diagram	43
Wiring Component Locations	44
PARTS	45
Cabinet & Base	45
Motor & Head	47
Blade Guide Assemblies	49
Gearbox	50
Machine Labels	52
WARRANTY & RETURNS	53

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Southbend SB1019 owner manual Table of Contents

Contents

Copyright May, 2010 Revised February, 2011 JB OWNERS MANUAL7 x 8 SWIVEL MAST METAL-CUTTING BANDSAW MODEL SB1019Manual Feedback UpdatesCustomer Service Scope of ManualTable of Contents I N T R O D U C T I O N FeaturesAbout This Machine CapabilitiesI N T R O D U C T I O N IdentificationFor Machines Mfg. Since 8/09 Model SB1019Product Dimensions Machine SpecificationsModel SB1019 7 x 8 Swivel Mast Metal-Cutting Bandsaw Machine SpecificationsCutting Capacities Other SpecificationsFeatures I N T R O D U C T I O N3. Trained/Supervised Operators Only Basic Machine SafetyUnderstanding Risks of Machinery S A F E T YS A F E T Y S A F E T Y Additional Metal Bandsaw SafetyThings Youll Need Power Supply RequirementsFor Machine Setup For Power ConnectionCircuit Information For 110V Connection PrewiredPhase Single-PhaseMinimum Gauge Size............................16 AWG UnpackingInventory Extension CordsP R E P A R A T I O N Cleaning & ProtectingBefore cleaning, gather the following Basic steps for removing rust preventativeLocation Electrical InstallationWeight Load Physical Environment Weight Load Space AllocationP R E P A R A T I O N Lifting & MovingLeveling & Mounting LevelingFigure 8. Common types of fasteners for bolting Bolting to Concrete FloorsMachine Mounts P R E P A R A T I O NMachine Setup To set up the machineP R E P A R A T I O N Power Connection Hex Bolt Leaf Screw Figure 12. Installing stop rodP R E P A R A T I O N Page Inspections AdjustmentsTest Run To test run your machinein machinery and cause serious personal injury OperationPERATIONOverviewO P E R A T I O N Loose hair, clothing, or jewelry could get caughtO P E R A T I O N Description of Controls & ComponentsBlade Width Blade SelectionBlade Terminology Blade LengthWavy Tooth SetTooth Type AlternateBlade Pitch TPI To select the correct blade pitchO P E R A T I O N Blade Changes To change the bladeO P E R A T I O N The most common causes of avoidable blade breakage are Blade TensionBlade Breakage To tension the blade on the bandsawBlade Break-In Blade Care & Break-InBlade Speed Blade CareMaterial Blade Speed ChartChip Inspection Chart O P E R A T I O NFigure 26. Downfeed pressure adjustment Downfeed RateDownfeed Pressure Downfeed Rate Adjust Knob Downfeed ValveO P E R A T I O N Angle CutsCuts to the Right Cuts to the LeftVise Quick Release To adjust the blade guideBlade Guide Workpiece HoldingBIOLOGICAL & POISON HAZARD Cutting FluidCutting Fluid System To use the cutting fluid systemOperation Tips Release blade tension at the end of each use to prolong blade lifeO P E R A T I O N M A I N T E N A N C E Cleaningperforming maintenance or LubricationItems Needed To prepare your machine for storage or decommission it from serviceMachine Storage GearboxPossible Cause TROUBLESHOOTI NGSymptom Possible SolutionPossible Cause SymptomPossible Solution TROUBLESHOOTI NGFor Machines Mfg. Since 8/09 SymptomPossible Solution TROUBLESHOOTI NGTool Needed To adjust the blade trackingBlade Tracking S E R V I C ETo square the blade to the table To adjust the blade guide bearingsBlade Guide Bearings Squaring the BladeAdjusting Angle Stops To adjust the angle stopsS E R V I C E ElectricalL CTRICALSafety Instructions E L E C T R I C A LWIRING DIAGRAM COLOR KEY Items Needed 220V ConversionTo convert the Model SB1019 to E L E C T R I C A LRewired Wiring DiagramReset Button RewiredFigure 48. Limit switch and coolant pump locations Wiring Component LocationsLimit Switch Coolant Pump Motor ON/OFF Switch Motor Junction BoxP A R T S Cabinet & BaseRIGHT BOTTOM CABINET PANEL Cabinet & Base Parts ListP A R T S REAR CABINET PANEL W/DOORFor Machines Mfg. Since 8/09P A R T SModel SB1019 Motor & HeadP A R T S Motor & Head Parts ListLOWER GUIDE SHAFT ASSEMBLY UPPER GUIDE SHAFT ASSEMBLYP A R T S Blade Guide AssembliesModel SB1019P A R T S For Machines Mfg. Since 8/09 GearboxSTEEL FLUTED RIVET 2 X 4MM Gearbox Parts ListP A R T S SPEED CHANGE GEAR SHAFTP A R T S Machine LabelsWARRANTY & RETURNS W A R R A N T YFAX 360 676-1075 International FAX 360 734-1639 USA only PHONE 360 734-1540 Administrative Ofﬁcessouthbendlathe.com South Bend Lathe Co P.O. Box Bellingham, WA