Table of Contents
INTRODUCTION | 2 |
About This Machine | 2 |
Capabilities | 2 |
Features | 2 |
Identification | 3 |
Machine Specifications | 4 |
SAFETY | 6 |
Understanding Risks of Machinery | 6 |
Basic Machine Safety | 6 |
Additional Metal Bandsaw Safety | 8 |
PREPARATION | 9 |
Preparation Overview | 9 |
Things You'll Need | 9 |
Power Supply Requirements | 9 |
Availability | 9 |
9 | |
Circuit Information | 10 |
Circuit Requirements for 110V | 10 |
Circuit Requirements for 220V | 10 |
Grounding Requirements | 10 |
Extension Cords | 11 |
Unpacking | 11 |
Inventory | 11 |
Cleaning & Protecting | 12 |
Location | 13 |
Physical Environment | 13 |
Electrical Installation | 13 |
Lighting | 13 |
Weight Load | 13 |
Space Allocation | 13 |
Lifting & Moving | 14 |
Leveling & Mounting | 14 |
Leveling | 14 |
Bolting to Concrete Floors | 15 |
Machine Mounts | 15 |
Machine Setup | 16 |
Power Connection | 17 |
Test Run | 18 |
Inspections & Adjustments | 18 |
OPERATION | 19 |
Operation Overview | 19 |
Description of Controls & Components | 20 |
Blade Selection | 21 |
Blade Terminology | 21 |
Blade Length | 21 |
Blade Width | 21 |
Tooth Set | 22 |
Tooth Type | 22 |
Blade Pitch (TPI) | 23 |
Blade Changes | 24 |
Blade Tension | 25 |
Blade Breakage | 25 |
Blade Care & | 26 |
Blade Care | 26 |
Blade | 26 |
Blade Speed | 26 |
Blade Speed Chart | 27 |
Chip Inspection Chart | 27 |
Downfeed Rate | 28 |
Downfeed Pressure | 28 |
Angle Cuts | 29 |
Cuts to the Right | 29 |
Cuts to the Left | 29 |
Blade Guide | 30 |
Workpiece Holding | 30 |
Vise Quick Release | 30 |
Cutting Fluid | 31 |
Cutting Fluid System | 31 |
Operation Tips | 32 |
MAINTENANCE | 33 |
Maintenance Schedule | 33 |
Cleaning | 33 |
Lubrication | 33 |
Gearbox | 34 |
Machine Storage | 34 |
TROUBLESHOOTING | 35 |
Service | 38 |
Blade Tracking | 38 |
Blade Guide Bearings | 39 |
Squaring the Blade | 39 |
Adjusting Angle Stops | 40 |
ELECTRICAL | 41 |
Electrical Safety Instructions | 41 |
220V Conversion | 42 |
Wiring Diagram | 43 |
Wiring Component Locations | 44 |
PARTS | 45 |
Cabinet & Base | 45 |
Motor & Head | 47 |
Blade Guide Assemblies | 49 |
Gearbox | 50 |
Machine Labels | 52 |
WARRANTY & RETURNS | 53 |
