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Southbend SB1019 owner manual Unpacking, Inventory, Extension Cords, Description, Work Stop Rod

Models: SB1019

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Extension Cords

For Machines Mfg. Since 8/09

P R E P A R A T I O N

Model SB1019

Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual.

Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment- grounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded.

If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

Extension Cords

We do not recommend using an extension cord with this machine. If you must use one, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle listed in the Circuit Requirements for the applicable voltage, and meet the following requirements:

Minimum Gauge Size............................16 AWG

Maximum Length (Shorter is Better).....50 ft.

Unpacking

This item was carefully packaged to prevent damage during transport. If you discover any damage, please immediately call Customer Service at (360) 734-1540 for advice. You may need to file a freight claim, so save the containers and all packing materials for possible inspection by the carrier or its agent.

Inventory

The items listed below are optional components and are not required for bandsaw operations.

Description		Qty
A.	Work Stop	1
B.	Work Stop Rod	1

AB

Figure 4. Inventory.

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Image 13

Southbend SB1019 Unpacking, Inventory, Extension Cords, Minimum Gauge Size............................16 AWG, Description

Contents

7 x 8 SWIVEL MAST METAL-CUTTING BANDSAW OWNERS MANUALMODEL SB1019 Copyright May, 2010 Revised February, 2011 JBCustomer Service UpdatesScope of Manual Manual FeedbackTable of Contents About This Machine FeaturesCapabilities I N T R O D U C T I O NFor Machines Mfg. Since 8/09 IdentificationModel SB1019 I N T R O D U C T I O NModel SB1019 7 x 8 Swivel Mast Metal-Cutting Bandsaw Machine SpecificationsMachine Specifications Product DimensionsFeatures Other SpecificationsI N T R O D U C T I O N Cutting CapacitiesUnderstanding Risks of Machinery Basic Machine SafetyS A F E T Y 3. Trained/Supervised Operators OnlyS A F E T Y S A F E T Y Additional Metal Bandsaw SafetyFor Machine Setup Power Supply RequirementsFor Power Connection Things Youll NeedPhase For 110V Connection PrewiredSingle-Phase Circuit InformationInventory UnpackingExtension Cords Minimum Gauge Size............................16 AWGBefore cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative P R E P A R A T I O NWeight Load Physical Environment Electrical InstallationWeight Load Space Allocation LocationLeveling & Mounting Lifting & MovingLeveling P R E P A R A T I O NMachine Mounts Bolting to Concrete FloorsP R E P A R A T I O N Figure 8. Common types of fasteners for boltingTo set up the machine Machine SetupP R E P A R A T I O N Hex Bolt Leaf Screw Figure 12. Installing stop rod Power ConnectionP R E P A R A T I O N Test Run Inspections AdjustmentsTo test run your machine PageO P E R A T I O N OperationPERATIONOverviewLoose hair, clothing, or jewelry could get caught in machinery and cause serious personal injuryO P E R A T I O N Description of Controls & ComponentsBlade Terminology Blade SelectionBlade Length Blade WidthTooth Type Tooth SetAlternate WavyTo select the correct blade pitch Blade Pitch TPIO P E R A T I O N To change the blade Blade ChangesO P E R A T I O N Blade Breakage Blade TensionTo tension the blade on the bandsaw The most common causes of avoidable blade breakage areBlade Speed Blade Care & Break-InBlade Care Blade Break-InChip Inspection Chart Blade Speed ChartO P E R A T I O N MaterialDownfeed Pressure Downfeed RateDownfeed Rate Adjust Knob Downfeed Valve Figure 26. Downfeed pressure adjustmentCuts to the Right Angle CutsCuts to the Left O P E R A T I O NBlade Guide To adjust the blade guideWorkpiece Holding Vise Quick ReleaseCutting Fluid System Cutting FluidTo use the cutting fluid system BIOLOGICAL & POISON HAZARDRelease blade tension at the end of each use to prolong blade life Operation TipsO P E R A T I O N performing maintenance or CleaningLubrication M A I N T E N A N C EMachine Storage To prepare your machine for storage or decommission it from serviceGearbox Items NeededSymptom TROUBLESHOOTI NGPossible Solution Possible CausePossible Solution SymptomTROUBLESHOOTI NG Possible CausePossible Solution SymptomTROUBLESHOOTI NG For Machines Mfg. Since 8/09Blade Tracking To adjust the blade trackingS E R V I C E Tool NeededBlade Guide Bearings To adjust the blade guide bearingsSquaring the Blade To square the blade to the tableTo adjust the angle stops Adjusting Angle StopsS E R V I C E E L E C T R I C A L ElectricalL CTRICALSafety InstructionsWIRING DIAGRAM COLOR KEY To convert the Model SB1019 to 220V ConversionE L E C T R I C A L Items NeededReset Button Wiring DiagramRewired RewiredLimit Switch Coolant Pump Motor Wiring Component LocationsON/OFF Switch Motor Junction Box Figure 48. Limit switch and coolant pump locationsP A R T S Cabinet & BaseP A R T S Cabinet & Base Parts ListREAR CABINET PANEL W/DOOR RIGHT BOTTOM CABINET PANELFor Machines Mfg. Since 8/09P A R T SModel SB1019 Motor & HeadLOWER GUIDE SHAFT ASSEMBLY Motor & Head Parts ListUPPER GUIDE SHAFT ASSEMBLY P A R T SP A R T S Blade Guide AssembliesModel SB1019P A R T S For Machines Mfg. Since 8/09 GearboxP A R T S Gearbox Parts ListSPEED CHANGE GEAR SHAFT STEEL FLUTED RIVET 2 X 4MMP A R T S Machine LabelsWARRANTY & RETURNS W A R R A N T Ysouthbendlathe.com PHONE 360 734-1540 Administrative OfﬁcesSouth Bend Lathe Co P.O. Box Bellingham, WA FAX 360 676-1075 International FAX 360 734-1639 USA only