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Southbend SB1019 owner manual Angle Cuts, Cuts to the Right, Cuts to the Left, O P E R A T I O N

Models: SB1019

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Angle Cuts

For Machines Mfg. Since 8/09

O P E R A T I O N

Model SB1019

Angle Cuts

The headstock can be swiveled to cut angles from 0–45° to the left and 0–45° to the right for a total swing of 90°. When making cuts to the right, the vise should remain in the left position. If you need to make a cut to the left, you will have to move the vise to the right side of the machine.

Cuts to the Right

1.DISCONNECT BANDSAW FROM POWER!

2.Loosen the lock handle shown in Figure

28, then swivel the headstock to the desired angle, using the angle scale as a guide.

Swivel Lock

Handle

Angle Scale

0° Flip Stop

Figure 28. Swivel base.

3.Move the saw through its full range of motion to make sure the blade will not contact the vise during operation, then tighten the swivel lock handle.

Cuts to the Left

1.DISCONNECT BANDSAW FROM POWER!

2.Rotate the 0° flip stop out of the way, as shown in Figure 28.

3.Lift the headstock to the upmost position, then close the downfeed valve to prevent it from lowering.

4.Remove the three cap screws that secure the vise to the machine base shown in Figure 29.

Cap Screws

Base

Figure 29. Moving vise.

5.Slide the vise to the right until it stops. Replace the cap screws that were removed in Step 4 into the holes indicated in Figure 30. If needed, install the work stop on the left side of the vise.

Cap Screws

Base

Figure 30. Securing vise.

6.Move the saw through its full range of motion to make sure the blade will not contact the vise during operation, then tighten the swivel lock handle.

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Southbend SB1019 owner manual Angle Cuts, Cuts to the Right, Cuts to the Left, O P E R A T I O N

Contents

Copyright May, 2010 Revised February, 2011 JB OWNERS MANUAL7 x 8 SWIVEL MAST METAL-CUTTING BANDSAW MODEL SB1019Manual Feedback UpdatesCustomer Service Scope of ManualTable of Contents I N T R O D U C T I O N FeaturesAbout This Machine CapabilitiesI N T R O D U C T I O N IdentificationFor Machines Mfg. Since 8/09 Model SB1019Product Dimensions Machine SpecificationsModel SB1019 7 x 8 Swivel Mast Metal-Cutting Bandsaw Machine SpecificationsCutting Capacities Other SpecificationsFeatures I N T R O D U C T I O N3. Trained/Supervised Operators Only Basic Machine SafetyUnderstanding Risks of Machinery S A F E T YS A F E T Y S A F E T Y Additional Metal Bandsaw SafetyThings Youll Need Power Supply RequirementsFor Machine Setup For Power ConnectionCircuit Information For 110V Connection PrewiredPhase Single-PhaseMinimum Gauge Size............................16 AWG UnpackingInventory Extension CordsP R E P A R A T I O N Cleaning & ProtectingBefore cleaning, gather the following Basic steps for removing rust preventativeLocation Electrical InstallationWeight Load Physical Environment Weight Load Space AllocationP R E P A R A T I O N Lifting & MovingLeveling & Mounting LevelingFigure 8. Common types of fasteners for bolting Bolting to Concrete FloorsMachine Mounts P R E P A R A T I O NTo set up the machine Machine SetupP R E P A R A T I O N Hex Bolt Leaf Screw Figure 12. Installing stop rod Power ConnectionP R E P A R A T I O N Page Inspections AdjustmentsTest Run To test run your machinein machinery and cause serious personal injury OperationPERATIONOverviewO P E R A T I O N Loose hair, clothing, or jewelry could get caughtO P E R A T I O N Description of Controls & ComponentsBlade Width Blade SelectionBlade Terminology Blade LengthWavy Tooth SetTooth Type AlternateTo select the correct blade pitch Blade Pitch TPIO P E R A T I O N To change the blade Blade ChangesO P E R A T I O N The most common causes of avoidable blade breakage are Blade TensionBlade Breakage To tension the blade on the bandsawBlade Break-In Blade Care & Break-InBlade Speed Blade CareMaterial Blade Speed ChartChip Inspection Chart O P E R A T I O NFigure 26. Downfeed pressure adjustment Downfeed RateDownfeed Pressure Downfeed Rate Adjust Knob Downfeed ValveO P E R A T I O N Angle CutsCuts to the Right Cuts to the LeftVise Quick Release To adjust the blade guideBlade Guide Workpiece HoldingBIOLOGICAL & POISON HAZARD Cutting FluidCutting Fluid System To use the cutting fluid systemRelease blade tension at the end of each use to prolong blade life Operation TipsO P E R A T I O N M A I N T E N A N C E Cleaningperforming maintenance or LubricationItems Needed To prepare your machine for storage or decommission it from serviceMachine Storage GearboxPossible Cause TROUBLESHOOTI NGSymptom Possible SolutionPossible Cause SymptomPossible Solution TROUBLESHOOTI NGFor Machines Mfg. Since 8/09 SymptomPossible Solution TROUBLESHOOTI NGTool Needed To adjust the blade trackingBlade Tracking S E R V I C ETo square the blade to the table To adjust the blade guide bearingsBlade Guide Bearings Squaring the BladeTo adjust the angle stops Adjusting Angle StopsS E R V I C E E L E C T R I C A L ElectricalL CTRICALSafety InstructionsWIRING DIAGRAM COLOR KEY Items Needed 220V ConversionTo convert the Model SB1019 to E L E C T R I C A LRewired Wiring DiagramReset Button RewiredFigure 48. Limit switch and coolant pump locations Wiring Component LocationsLimit Switch Coolant Pump Motor ON/OFF Switch Motor Junction BoxP A R T S Cabinet & BaseRIGHT BOTTOM CABINET PANEL Cabinet & Base Parts ListP A R T S REAR CABINET PANEL W/DOORFor Machines Mfg. Since 8/09P A R T SModel SB1019 Motor & HeadP A R T S Motor & Head Parts ListLOWER GUIDE SHAFT ASSEMBLY UPPER GUIDE SHAFT ASSEMBLYP A R T S Blade Guide AssembliesModel SB1019P A R T S For Machines Mfg. Since 8/09 GearboxSTEEL FLUTED RIVET 2 X 4MM Gearbox Parts ListP A R T S SPEED CHANGE GEAR SHAFTP A R T S Machine LabelsWARRANTY & RETURNS W A R R A N T YFAX 360 676-1075 International FAX 360 734-1639 USA only PHONE 360 734-1540 Administrative Ofﬁcessouthbendlathe.com South Bend Lathe Co P.O. Box Bellingham, WA