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State Industries SBD85 500, SBD71 120 manual Sbd Tank Type Heaters Service Handbook, Sbd Handbook

Models: SBD85 500 SBD71 120

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SBD TANK TYPE HEATERS

SBD TANK TYPE HEATERS

SERVICE HANDBOOK

SBD

HANDBOOK

		TABLE OF CONTENTS
	PAGE		PAGE
		Troubleshooting (continued)
Introduction	1-2	Troubleshooting the Efflkal	28-30
		Wire Harness Test	31
Installation	3	IID Module	32
Clearances	4	Pilot Spark	33
Air Requirements	5-8	Pilot Valve	34-35
Contaminated Air	9	Main Burner Test	36
Flammable	9	Flame Rectification	37
Gas Pressure	10	IID Module	38
Gas Valve	11	Main Gas Valve	39-40
Venting	12-15

Sequence of Operation
Mechanical	16	Service Charts and General
Electrical	17-18	Questions and Answers	41-42
Troubleshooting		Parts List	43-50
Transformer	19
High Limit	20-21	Component Part Information	51
Damper (on Standby)	22
PC Board	22-23	Service Check List	52-53
Thermostat	24
Effikal Damper	25	Comments	54
Effikal Harness Test	26
Normal Operation	26-27

SBD SERVICE HANDBOOK INTRODUCTION

This service handbook is designed to aid in servicing and troubleshooting State SBD water heaters in the field. No duplication or reproduction of this book may be made without the express written authorization of the State Water Heater Company.

The following text and illustrations will provide you with a step by step procedure to verify proper installation, operation, and troubleshooting procedures. Additional quick reference data is included to assist you in servicing this product.

The information contained in this handbook is designed to answer common questions encountered in the operation of the SBD product line and is not meant to be all inclusive. If you are experiencing a problem not covered in this handbook, please contact the Technical Information Department at 1-800-365-0577 or your Local State Water Heater Sales Representative for further assistance. This handbook is intended for use by licensed plumbing professionals and reference should be made to the installation manual accompanying the product. This handbook contains supplemental information to the SBD installation and operation manual.

Technical Training Department	1
Ashland City, TN ©2003

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State Industries SBD85 500, SBD71 120 manual Sbd Tank Type Heaters Service Handbook, Sbd Handbook

Contents

Also includes Parts List Part Number STC-072SERVICE HANDBOOK SandBlasterSBD TANK TYPE HEATERS SERVICE HANDBOOK SBD HANDBOOKModel Breakdown SBD 85 500 P E A CGA D SBD TANK TYPE HEATERS SERVICE HANDBOOKClearance to Combustibles Table INSTALLATIONCLEARANCES FROM COMBUSTIBLES MODELEXTERIOR CLEARANCE SBD TANK TYPE HEATERS SERVICE HANDBOOKMinimum AIR FOR COMBUSTION10 CUBIC FEET OF AIR PER 1,000 BTU SBD TANK TYPE HEATERS SERVICE HANDBOOKSBD TANK TYPE HEATERS SERVICE HANDBOOK MAKE-UPAIRDIRECT COMMUNICATION 1 Square Inch Per 4,000 BTUH SBD TANK TYPE HEATERS SERVICE HANDBOOK VERTICAL DUCTSHORIZONTAL DUCTS MAKE-UPAIRSBD TANK TYPE HEATERS SERVICE HANDBOOK INSUFFICIENT MAKE-UPAIRBACKDRAFT SBD TANK TYPE HEATERS SERVICE HANDBOOK CONTAMINATED AIRAIR FOR COMBUSTION Flammable Items GAS PRESSURE REQUIREMENTS Supply Gas Manifold Pressure Tap Dirt LegManifold Gas Port Natural GasSee step 18 for SBD-500gas valve illustration SBD GAS VALVESBD TANK TYPE HEATERS SERVICE HANDBOOK Nine Rules for Good Vents VENTING Atmospheric, Single, and Multiple HeatersCombined Vents SBD TANK TYPE HEATERS SERVICE HANDBOOKNine Rules for Good Vents continued SBD TANK TYPE HEATERS SERVICE HANDBOOKSBD TANK TYPE HEATERS SERVICE HANDBOOK Nine Rules for Good Vents continuedPOWER VENT KITS FOR SIDEWALL VENTING SBD TANK TYPE HEATERS SERVICE HANDBOOK7.Thermostat satisfies SBD SEQUENCE OF OPERATION1.Thermostat calls for heat 3.Intermittent Ignition ControlSBD ELECTRICAL SEQUENCE 100 - 109 Series SBD TANK TYPE HEATERS SERVICE HANDBOOKSBD TANK TYPE HEATERS SERVICE HANDBOOK SBD ELECTRICAL SEQUENCE OF OPERATION115/60/12A TEST THE TRANSFORMER TROUBLESHOOTING SBD WATER HEATERSSTEP THENSBD TANK TYPE HEATERS SERVICE HANDBOOK HIGH LIMIT, LEFT TERMINAL TESTGround 24VAC FM Transformer STEPJumper Wire TemperatureReset Button After Push in Reset - 24 VAC is now presentINSPECT THE DAMPER Damper ClosedDamper Open CHECK THE PC BOARDMotor Lead Service SwitchPC BOARD MOTOR TEST SBD TANK TYPE HEATERS SERVICE HANDBOOKSTEP THERMOSTAT TESTSBD TANK TYPE HEATERS SERVICE HANDBOOK THENEFFIKAL DAMPER ServiceSwitch AdapterTEST FOR 24VAC BETWEEN BLACK COMMON AND BROWN HARNESS CHARTNORMAL OPERATION Heater HarnessTEST FOR 24VAC BETWEEN BLACK AND ORANGE NORMAL OPERATION continuedSTEP 8A STEP 8BSBD TANK TYPE HEATERS SERVICE HANDBOOK TROUBLESHOOTING THE EFFIKAL DAMPERSTEP 9A ConditionService Switch TROUBLESHOOTING THE EFFIKAL DAMPER continuedA1 IS CORRECT, CHECK SERVICE SWITCH POSITION STEP 9BSTEP 10B ADJUST END SWITCH TO CAM CONTACTSTEP 10A TROUBLESHOOTING THE EFFIKAL DAMPER continuedSTEP WIRE HARNESS TESTSBD TANK TYPE HEATERS SERVICE HANDBOOK THENSTEP IID MODULE TESTSBD TANK TYPE HEATERS SERVICE HANDBOOK THENSBD TANK TYPE HEATERS SERVICE HANDBOOK Power To Module May Be Interrupted To ResetPILOT SPARK TEST STEPSBD TANK TYPE HEATERS SERVICE HANDBOOK STEP 14APILOT VALVE - OHM TEST THENSBD TANK TYPE HEATERS SERVICE HANDBOOK STEP 14BPILOT VALVE TEST - SBD 500 ONLY THENSTEP MAIN BURNER TESTSBD TANK TYPE HEATERS SERVICE HANDBOOK THENSBD TANK TYPE HEATERS SERVICE HANDBOOK FLAME RECTIFICATIONSTEP 16. FLAME RECTIFICATION STEPSTEP Pilot is lit - Sparking has stoppedSBD TANK TYPE HEATERS SERVICE HANDBOOK IID MODULE TESTSBD TANK TYPE HEATERS SERVICE HANDBOOK STEP 18AMAIN GAS VALVE CHECK TH TRSBD TANK TYPE HEATERS SERVICE HANDBOOK STEP 18BMAIN GAS VALVE COIL CHECK THENSBD TANK TYPE HEATERS GENERAL SERVICE CHARTSERVICE HANDBOOK SBD TANK TYPE HEATERS GENERAL QUESTIONS AND ANSWERSSERVICE HANDBOOK SERVICE HANDBOOK SBD MODELS 120 THRU 500ASERIES 110/111 EFFIKAL DAMPER DRIVE ASSEMBLY GAS VALVESSBD TANK TYPE HEATERS SBD MODELS 120 THRU 500A continued SERIESSERVICE HANDBOOK CLEANOUT ASSEMBLY SeriesSERVICE HANDBOOK SBD MODELS 120 THRU 500A continued SERIESSBD MODELS 120 THRU 500A continued SERIES SERVICE HANDBOOKCLEANOUT ASSEMBLY SBD TANK TYPE HEATERSSBD MODELS 120 THRU 500A continued SERIES SERVICE HANDBOOKCLEANOUT ASSEMBLY SBD TANK TYPE HEATERSSBD MODELS 120 THRU 500A continued SERIES SERVICE HANDBOOKCLEANOUT ASSEMBLY SBD TANK TYPE HEATERSSBD MODELS 120 THRU 500A continued SERIES SERVICE HANDBOOKCLEANOUT ASSEMBLY SBD TANK TYPE HEATERSSBD MODELS 120 THRU 500A continued SERIES SERVICE HANDBOOKCLEANOUT ASSEMBLY SBD TANK TYPE HEATERSNAME COMPONENT PART INFORMATIONSPECIFICATIONS STATE PARTSBD SERVICE CHECKLIST V.WATER PIPING SERVICE HANDBOOKSBD TANK TYPE HEATERS Author Terry Mulder COMMENTSSERVICE HANDBOOK SBD TANK TYPE HEATERSThe Expert’s Choice State Water HeatersCOMMERCIAL Copyright 2006 State Industries, Inc