ORRECTION TABLE

 

ENGINE

STANDARD

 

CORRECTION

 

 

MODEL

SIZE

 

TOLERANCE

 

LIMIT

 

 

 

 

 

I

 

 

 

 

1

 

"

 

 

Flatness of cylinder

EY33-2

 

 

 

0.15

 

 

0.05

 

head

EY44-2

 

 

 

 

78tJ I

 

"

 

 

 

EY33-2

+0.029

 

 

 

 

-0.010

-

 

 

Bore

 

0.1

5

EY44-2

 

1

+0.057

 

 

 

 

 

 

 

 

-0.035

 

 

 

 

 

 

"

 

 

 

EY33-2

 

I

 

 

 

 

Roundness

 

 

0.01

 

 

 

 

EY44-2

 

 

 

 

"

IREMARKS TOOL

USE

Surface plate, Feeler

t

:ORRECTIOF

METHOD

Correct

Boring

Cylindricity

Valve seat contact width

Valve guide I.D.

EY33-2

EY44-2

EY33-2

EY44-2

EY33-2

8@

EY44-2

STD 77.87

EY33-2 0.251 ,~78.11

1

1I

0.015

+0.036

0.1 5

0

 

-

Seat

I cutter

o.15 Atmiddle Cylinder

portion gauge

Correct

Replace

O.D. at skirt, in thrust direction (inch. over size)

0.50 78.36

EY44-2

-0.02

-0.1

-0.1 * Mark Micro-

over size meter

Replace

 

 

 

 

 

 

-

 

 

 

 

 

1

 

 

Width of ring

EY33-2

 

 

 

+0.04

0.15

 

 

Vernier

groove

 

 

 

 

 

 

calipers

EY44-2

SKIRT

4.0

 

+0.02

 

 

 

1

 

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EY33-2

 

18@

+0,002

 

 

 

 

 

 

-0.009

0.035

 

 

 

Piston pin hole

 

 

0.035

 

 

 

 

 

1

+0.002

 

 

 

EY44-2

 

204

 

 

 

 

 

 

-0.01 1

-

 

 

 

 

 

 

 

 

 

 

EY33-2

 

 

 

 

 

 

Max. cylin-

 

Clearance between

 

 

 

0.1 50-0.189

 

 

der dia. and

Cylinder

piston and

 

 

 

 

 

0.3

0.3

piston dia.

gauge.

cylinder

EY44-2

 

 

 

0.1E 5-0.177

 

 

at skirt in

Micro-

 

 

 

 

 

thrust direc.

meter

 

 

 

 

 

 

"

 

tion

 

 

 

 

 

 

 

 

 

 

Clearance between

EY33-2

 

 

 

 

 

 

 

Feeler

piston ring and

 

 

 

 

0.03-0.07

0.15

 

 

 

 

 

 

 

 

gauge

ring groove

EY 44-2

 

 

 

 

 

 

 

 

 

 

 

-

 

 

 

 

 

 

 

 

 

 

 

Cylinder

Fit between piston

EY 33-2

 

 

I0.009T-0.010L

 

 

 

 

 

I0.01 1T-0.011

0.06L

0.06L

 

gauge

& piston pin

 

 

 

 

Micro-

EY44-2

 

 

L

 

 

-

 

 

 

 

Meter

 

TOP

 

I

 

-

 

 

 

 

 

 

 

 

 

 

 

Ring gap

EY33-2

2nd

 

0.05-0.25

1.5

 

 

Micro-

 

 

 

 

EY44-2

 

 

 

0.3-0.5

 

 

meter

 

 

 

 

-

 

 

 

SKIRT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EY 33-2

 

 

 

-0.01

- -0.1

 

 

Micro-

 

 

 

 

 

 

 

Ring width

EY44-2

SKIRT

4.0

 

-0.03

'ti-meter

Replece

Replace

Replace

Replace

Replace

Replace

Replace

-30-

Page 34
Image 34
Subaru Robin Power Products EY44-2, EY33-2 manual Orrection Table, Size