Summit 3522a - page 38

BIL-JAX 3522A

locking devices. Any suspected items shall be

carefully examined or tested and a determination

made by a qualified person as to whether they

constitute a safety hazard. All unsafe items shall be

replaced or repaired before use.

8.2.4 Periodic Inspection or Test. An inspection of the mobile

unit shall be performed at the intervals defined in 8.2.2

depending upon its activity, severity of service, and

environment, or as specifically indicated below. (These

inspections shall include the requirements of 8.2.3):

(1) Structural members for deformation, cracks or

corrosion.

(2) Parts, such as pins, bearings, shafts, gears, rollers,

locking devices, chains, chain sprockets, wire and

synthetic ropes and sheaves, for wear, cracks or

distortion.

(3) Hydraulic and pneumatic relief valve settings.

(4) Hydraulic system for proper oil level.

(5) Hydraulic and pneumatic fittings, hoses and tubing

for evidence of leakage, abnormal deformation or

excessive abrasion.

(6) Compressors, pumps, motors and generators for

loose fasteners, leaks, unusual noises or vibrations,

loss of operating speed and excessive heating.

(7) Hydraulic and pneumatic valves for malfunction and

visible cracks in the external valve housing, for leaks

and sticking spools.

(8) Visually inspect any vacuum prevention systems and

verify function of such systems on Category “A”

aerial devices.

(9) Hydraulic and pneumatic cylinders and holding

valves for malfunction and visible damage.

(10) Hydraulic and pneumatic filters for cleanliness and

the presence of foreign material in the system

indicating other component deterioration.

(11) Electrical systems and components for deterioration

or wear including those not readily visible on a

frequent inspection.

(12) Performance test of all boom movements.

(13) Condition and tightness of bolts and other fasteners.

(14) Welds, as specified by the manufacturer.

(15) Legible and proper identification, operational and

instructional markings.

(16) If the aerial device is rated as an insulated device,

the electrical insulating components and system(s)

shall be thoroughly inspected for lack of cleanliness

and other components that compromise insulation.

Then these components and system(s) shall be

tested for compliance with the rating of the aerial

device in accordance with one of the applicable

methods and procedures as outlined in Section 5.4.3

of this standard:

(a) If the aerial device is used for AC bare-hand

work, the unit shall undergo a 60 Hz test as

shown in Table 2 at least every three years;

(b) If the aerial device is used for DC bare-hand

work, the unit shall undergo a DC test as

shown in Table 2 at least every three years.

that crosses the insulating system(s), or the

repair or replacement of an insulating

component(s), the unit shall be dielectrically

tested in accordance with section 5.4.3;

(d) An insulated replacement boom shall be

tested to insure conformance to 5.3.3 by the

supplier;

(e) Bare-hand work units shall be tested as

shown in Table l after any major repair to the

insulated boom or any insulated boom

replacement. Any suspected items shall be

carefully examined or tested and a

determination made by a qualified person as

to whether they constitute a safety hazard. All

unsafe items shall be replaced or repaired

before use.

8.3 Inspection and Test Records.

(1) Items to be inspected shall be designated to the

operator or other authorized person making frequent

inspections. Records of frequent inspections need

not be made. However, where a safety hazard is

found, it shall be reported in writing to a person

responsible for the corrective action and that report

and a record of the correction shall be maintained for

five years, or as required by applicable regulations.

(2) Written, dated and signed reports and records shall

be made of periodic inspections and tests and

retained for a period of five years or as required by

applicable regulations.

8.4 Maintenance. Maintenance and frequency of maintenance

shall be determined by the owner in accordance with the

manufacturer’s recommendations. Welding repairs of

components or welds, designated as critical in the

manufacturers manual, shall be made in accordance with the

manufacturers recommendations. Should the original

manufacturer no longer exist an equivalent entity may

determine the required procedure.

8.4.1 Maintenance Training. The owner shall train their

maintenance personnel in inspection and maintenance of the

aerial device in accordance with the manufacturer’s

recommendations and Section 8 of this standard.

8.5 Modifications. No modifications or additions which affect

the stability, mechanical, hydraulic, or electrical integrity or

the safe operation of the aerial device shall be made without

the written approval of the manufacturer. If such

modifications or changes are made, the capacity, operation,

and maintenance instruction markings shall be changed

accordingly. In no case shall the safety factors be reduced

below those specified in this standard or below the

manufacturers design safety factors, whichever are greater.

Should the original manufacturer no longer exist, an

equivalent entity may approve required modification.

8.6 Weight Distribution. Changes in loading or additions made

to the mobile unit after the final acceptance that affect weight

distribution shall meet applicable regulations by

governmental agencies. In no case shall axle loads of the

fully loaded vehicle exceed the Gross Axle Weight Ratings

(GAWR) assigned by the manufacturer. Note: Any change in

weight distribution may adversely affect stability.

8.7 Transfer of Ownership. When a change in ownership of an

aerial device occurs, it shall be the responsibility of the seller

to provide the manufacturer's manual(s) for that aerial device

to the purchaser. It is the responsibility of the purchaser to

notify the manufacturer of the unit model and serial number

and the name and address of the new owner within 60 days.

8.8 Markings. The markings on the aerial device shall not be

removed, defaced, or altered. All missing or illegible

markings shall be promptly replaced.

8.9 Parts. When parts or components are replaced they shall be

identical in specification and function to the original aerial

device parts or components or shall provide an equal or

greater factor of safety.

8.10 Safety Bulletins. Owners shall comply with safety related

bulletins as received from the manufacturer, dealer or

installer.

8.11 Manuals. The owner shall insure that the operating

manual(s) is stored on the mobile unit.