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Taurus Group 60 10.3Component Descriptions, 10.3.1Controller, 10.3.2ControlNet, 10.3.3Input/Output Modules, 10.3.4Vibration Monitoring System

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	Turbomachinery Package Specification		Taurus 60 Compressor Set and Mechanical Drive
				SAFE AREA OPERATOR
	MOTOR CONTROL			INTERFACE
	MOTOR CONTROL
	CENTER
	VARIABLE			TT4000
	VARIABLE
	FREQUENCY
	DRIVES			TURBINE
				TURBINE
				CONTROL
				PANEL
		PRIMARY CONTROL SYSTEM COMPONENTS
	ONSKID OPERATOR
	INTERFACE	CONTROLLOGIX		SERIAL LINK TO
				SERIAL LINK TO
				SUPERVISORY
		CONTROLLER		SUPERVISORY
		CONTROLLER		CONTROL
	TT4000S			CONTROL
	TT4000S
	OPERATOR		CONTROLNET
	OPERATOR
	PANEL
	I/O	BACKUP	FIRE & GAS	VIBRATION
	I/O	SHUTDOWN	FIRE & GAS	VIBRATION
	MODULES	SHUTDOWN	SYSTEM	MONITOR
	MODULES	SYSTEM	SYSTEM	MONITOR
		SYSTEM
	CONNECTIONS TO PACKAGE AND FIELD INSTRUMENTATION

Figure 16. Turbotronic System Architecture

10.3Component Descriptions

10.3.1Controller

The ControlLogix controller, running RSLogix 5000 software, provides primary control. Project-specific programs are created in a Windows-based system and uploaded to the controller. The RSLogix 5000 software supports ladder and function block programming and complies with the International Electrical Code (IEC) 61131-3 standard for programmable controllers.

10.3.2ControlNet 1.5

Operating at 5 Mbps, the network is repeatable and deterministic. Cabling is redundant with two separate channels carrying the same information. The maximum total length of the network is 1000 meters without the use of repeaters. However, this length decreases based on the number of nodes on the network. A practical design limit is 800 meters.

10.3.3Input/Output Modules

Flex I/O modules provide an interface between the package instrumentation and the processor. Specific modules handle discrete inputs, analog inputs, temperature inputs, speed inputs, discrete outputs and analog outputs.

10.3.4Vibration Monitoring System

The system uses 1701 FieldMonitors and associated sensing devices from Bently Nevada. The capacity of each monitor is eight vibration channels plus a keyphasor input.

© 2009 Solar Turbines Incorporated. All rights reserved.

TPS60CSMD/309

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Contents

Page Page Table of Contents TAURUS 60 GAS TURBINE MECHANICAL DRIVE 17 QUALITY ASSURANCE AND TESTING Table of Figures 1 Introduction 1.1General Description 1.2Overview 1.3Terminology 2 Taurus 60 Gas Turbine Mechanical Drive 2.1General Description 2.2Package Description 2.2.1Package Electrical System Three-PhaseMotor Voltage 2.2.2Service Connections Figure 2. Typical Taurus 60 Mechanical Drive Service Connections Table 1. Package Specifications Page 3 Taurus 60 Gas Turbine 3.1General Description 3.1.1Principles of Operation Figure 4. Typical Combustion Process 3.1.2SoLoNOx Combustion System (Optional) Table 2. Taurus 60 CSMD Gas Turbine Specifications Page 4 Solar Compressor Set Packages 4.1Compressor Set Packages 4.2Solar Gas Compressors Figure 6. Cutaway Diagram of a Solar Gas Compressor Figure 7. Cross Section of a Solar Gas Compressor Table 3. Typical Solar Gas Compressors 4.2.1Impellers 4.2.2Rotor Assembly 4.2.3Casings 4.2.4Compressor Module Seal Gas System Separation Gas System 4.2.7Hydrostatic Testing 4.2.8Shaft Coupling 4.2.9Preliminary Alignment Table 4. Driven Equipment and Associated Equipment Specifications 5 Mechanical Drive Packages 5.1Mechanical Drives Single-SourceResponsibility Unitizing at Installation Site 5.1.2Non-UnitizedPackaging Torsional Vibration Analysis Lateral Vibration Analysis 6 Gearbox 6.1General Description 6.1.2Inter-body Speed-IncreasingGearbox 6.1.3Primary Speed-ReducingGearbox Table 5. Gearbox Specifications 7 Start System 7.1General Description 7.2Direct-DriveAC Start System Figure 9. Typical Direct-DriveAC Starter Motor and Variable Frequency Drive Figure 10. Typical Direct-DriveAC Start System 7.2.4Power Wiring Table 6. Direct Drive AC Start System Specifications Page 7.3Pneumatic Start System (Optional) 8 Fuel System 8.1General Description Component Operation Table 8. Fuel System Specifications Page 9 Lubrication System 9.1General Description 9.1.5Duplex Lube Oil Filter System 9.1.6Lube Oil Vent Coalescer Figure 13. Typical Lube Oil System 9.1.7Lube Oil Vent Flame Arrestor 9.1.8Lube Oil System Options Lube Oil Cooler Lube Oil Immersion Tank Heater Table 9. Lubrication System Specifications Page Page 10 Turbotronic 4 Control System 10.1General Description 10.2System Architecture Figure 14. Typical Onskid Control System Figure 15. Typical Offskid Control System 10.3Component Descriptions 10.4System Monitoring and Control Functions 10.4.2Steady-StateControl 10.4.3Stopping Normal Stop Emergency Stop 10.4.4Vibration and Temperature Monitoring 10.5TT4000 Display and Monitoring System Figure 17. Typical TT4000 Operation Summary Screen Figure 18. Typical TT4000 Strip Chart Screen Figure 19. Typical TT4000S Engine Summary Screen 10.5.2TT4000S Display Screens 10.5.3TT4000 Data Collection and Display Hourly Log Minute Log 10.5.7System Programmability 10.5.8Engineering Units Table 10. Turbotronic 4 Control System Specifications Page 11 Compressor Control and Monitoring 11.1General Description 11.1.5Anti-SurgeRecycle Valve 11.1.6Compressor Vibration and Temperature Monitoring 12 Enclosure 12.1General Description 12.2Standard Features 12.2.8Exterior Connections 12.2.9Fire and Gas Detection System EQP Figure 21. Typical Fire and Gas System 12.3Optional Features 12.3.8Water Mist Fire Suppression System 12.3.9Fire Cylinder Cabinets Figure 22. Typical CO2 Suppression Fire Cylinder Cabinets Figure 23. Typical Water Mist Suppression Fire Cylinder Cabinet Table 11. Enclosure Specifications Page 13 Air Inlet System 13.1General Description 13.1.2Self-CleaningBarrier Type Air Filter 13.1.3Marine / Offshore-HighVelocity Type Air Filter Figure 25. Typical Taurus 60 High Velocity Air Inlet System 13.1.4Offshore / Coastal Medium Velocity Type Air Filter Figure 26. Typical Taurus 60 Medium Velocity Air Inlet System 13.1.5Insect Screens 13.1.6Air Inlet Gas Detection 13.1.7Air Inlet Silencer 13.1.8Air Inlet Ducting and Support Table 12. Air Inlet System Specifications Page 14 Exhaust System 14.1General Description 14.1.1Exhaust Silencer 14.2Turbine Exhaust Heat Recovery System Table 13. Exhaust System Specifications 15 Accessory Equipment 15.1Battery Charger System 15.1.2Nickel Cadmium 15.2Turbine Cleaning System 15.2.1On-CrankCleaning System 15.2.2On-LineCleaning System 15.2.3Turbine Cleaning Cart (Optional) 15.2.4Package Lifting Kit (Optional) 16 Marinization 16.1General Description 16.1.6Deck Deflection Limits 16.1.7Angular Displacement and Acceleration 16.1.8Main and Auxiliary Service 17 Quality Assurance and Testing 17.1Quality Assurance 17.2Testing 17.2.3Compressor Testing (If Applicable) 17.2.4Acceptance Test Data 17.2.5Additional Testing 17.2.6Source Inspection 17.2.7Customer Participation 17.2.8Weld Radiography 18 Preservation, Installation, and Documentation 18.1General Description 18.2Preservation 18.3Site Requirements 18.4Mechanical Installation 18.5Documentation 18.5.2Lateral Analysis Report (Optional) Table 15. Preservation, Installation, and Documentation Specifications 19 Certification 19.1General Description 19.2National Electrical Code 19.3Canadian Electrical Code 19.4Conformité Européenne Mark 19.5International Electrotechnical Commission Safety Assessment 19.6Offshore Marine Applications 19.7Summary 20 Support Services 20.1Construction Services 20.2Customer Services 20.3Contract Power and Leasing Services 20.4Solar’s Worldwide Locations Conversion Chart List of Abbreviations Abbreviations (Cont’d)