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Teledyne 200A Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 , Table 9-9-13: Power Supply Module Subassemblies , 9-50 PRINTED DOCUMENTS ARE UNCONTROLLED

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Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247

Table 9-9-13: Power Supply Module Subassemblies

Module Description

Linear Power Supply

Board

The linear power supply board takes multiple voltage inputs from the

power transformer and produces +5, +15, -15, +12 VDC outputs. The

outputs are routed to two external connectors, P2 and P3. See Table 9-

9-14. The +5 is used for operating the CPU. The ± 15 is used in

several locations for running op-amps and IC's. The +12 is used for

operating fans and valves.

Switching Power Supply The switching power supply supplies +15 VDC at 4 A to the PMT

cooler control on the Sensor Module. The output is made available

through J10 on the Switch Board. There is a load resistor on the

Switch Board to keep the output stable when little current is required

from the supply.

Switch Board The Switch Board has many different functions. It takes logic signals

from the V/F board and uses them to switch 4-115 VAC and

4-12 VDC loads. The board also contains the instrument central

grounding tie point. It routes unswitched AC and DC power as needed.

Connector J2 programs the power transformers to take 115, 220, and

240 VAC inputs.

Power Transformers There are potentially 2 input power transformers in the instrument. The

multitap transformer T1 is in every M200A and supplies input power

for the Linear Power Supply board described above. A second

transformer T2 is added if 220 or 240 VAC input is required. Input

power selection is done via a programming connector P2 which

provides the proper connections for either foreign or domestic power.

Circuit Breaker/Power

Switch

The front panel contains a combination circuit breaker - input power

switch. It is connected to the PSM through J6 on the Switch Board. If

an overload is detected the switch goes to the OFF position. Switching

the power back on resets the breaker also.

9-50 PRINTED DOCUMENTS ARE UNCONTROLLED

Contents

Main INSTRUMENTS INSTRUCTION MANUAL Chemiluminescent NO/NO2/NOX ANALYZER Model 200A HIGHLIGHTS Page INSTRUCTION MANUAL MODEL 200A NITROGEN OXIDE ANALYZER Page SAFETY MESSAGES Page TABLE OF CONTENTS 3 SPECIFICATIONS, AGENCY APPROVALS, WARRANTY.............................. 3-1 6 OPTIONAL HARDWARE AND SOFTWARE....................................................... 6-1 7 CALIBRATION AND ZERO/SPAN CHECKS....................................................... 7-1 9 TROUBLESHOOTING, ADJUSTMENTS.............................................................. 9-1 Page Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 LIST OF FIGURES vii PRINTED DOCUMENTS ARE UNCONTROLLED Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 LIST OF TABLES Page Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 x PRINTED DOCUMENTS ARE UNCONTROLLED 1 HOW TO USE THIS MANUAL Page 2 GETTING STARTED 2.1 Unpacking 2.2 Electrical and Pneumatic Connections Page Page Page Page 2.3 Initial Operation Page Page Page Page Page Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 2-12 PRINTED DOCUMENTS ARE UNCONTROLLED Table 2-2-6: Final Test and Calibration Values (table continued) PROM # Serial # Date Technician 2-13 PRINTED DOCUMENTS ARE UNCONTROLLED Page Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 3 SPECIFICATIONS, AGENCY APPROVALS, WARRANTY 3.1 Specifications 3-1 PRINTED DOCUMENTS ARE UNCONTROLLED 3.2 EPA Equivalency Designation 3.3 Warranty Page 4 THE M200A NOX ANALYZER 4.1 Principle of Operation hv NO * NO Page 4.2 Operation Summary 4.2.1 Sensor Module, Reaction Cell, Detector 4.2.2 Pneumatic Sensor Board 4.2.3 Computer Hardware and Software 4.2.4 V/F Board 4.2.5 Front Panel Page 4.2.6 Power Supply Module 4.2.7 Pump, Valves, Pneumatic System Page Page 4.2.8 Ozone Generator 4.2.9 Molydbenum Converter Page 5 SOFTWARE FEATURES 5.1 Index To Front Panel Menus Page Page Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 5.1.1 Sample Menu Table 5-5-3: M200A Sample Menu Structure 9-1 5-4 PRINTED DOCUMENTS ARE UNCONTROLLED Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 5.1.2 Set-Up Menu Table 5-5-4: M200A Setup Menu Structure 5-5 PRINTED DOCUMENTS ARE UNCONTROLLED Table 5-5-6: M200A Menu Structure - Setup Menu #3 5-6 PRINTED DOCUMENTS ARE UNCONTROLLED Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 5-7 PRINTED DOCUMENTS ARE UNCONTROLLED 5.2 Sample Mode 5.2.1 Test Functions Page Page Page 5.2.2 CAL, CALS, CALZ, Calibration Functions Page 5.3 Set-Up Mode 5.3.1 Configuration Information (CFG) 5.3.2 Automatic Calibration (AutoCal) 5.3.3 Data Acquisition System (DAS) Page 5.3.4 Range Menu Page Page Page 5.3.5 Password Enable 5.3.6 Time of Day Clock 5.3.7 Diagnostic Mode 5.3.8 Communications Menu Page 5.4 Status Output 5.5 RS-232 Interface 5.5.1 Setting Up the RS-232 Interface Page Page Page 5.5.2 Command Summary 5-29 PRINTED DOCUMENTS ARE UNCONTROLLED Page Page Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 5.5.3 TEST Commands and Messages Table 5-5-17: RS-232 Test Messages 5-32 PRINTED DOCUMENTS ARE UNCONTROLLED 5.5.4 WARNING Commands and Messages 5.5.5 CALIBRATION Commands and Messages Page 5.5.6 DIAGNOSTIC Commands and Messages 5.5.7 DAS Commands and Message Page 5.5.8 Internal Variables Page 6 OPTIONAL HARDWARE AND SOFTWARE 6.1 Rack Mount Options 6.2 Zero/Span Valves Page 6.3 Internal Zero/Span (IZS) 6.4 Autocal - Setup of IZS and Zero/Span Valves Page 6.5 Permeation Tube Page Page 6.6 4-20 mA Current Loop Output 7 CALIBRATION AND ZERO/SPAN CHECKS 7-2 PRINTED DOCUMENTS ARE UNCONTROLLED Page 7.1 Manual Zero/Span Check or Cal With Zero/Span Gas in the Sample Port Page 7.2 Manual Zero/Span Check or Calibration with Zero/Span Valves Option 7.3 Manual Zero/Span Check with IZS Option 7.4 Automatic Zero/Span Check 7.5 Dynamic Zero/Span Calibration Page 7.6 Calibrate on NO2 Permeation Tube Page 7.7 Use of Zero/Span Valves or IZS with Remote Contact Closure 7.8 EPA Protocol Calibration 7.8.1 Calibration of Equipment Page 7.8.2 Calibration Gas and Zero Air Sources 7-14 PRINTED DOCUMENTS ARE UNCONTROLLED 7.8.3 Data Recording Device 7.8.4 Gas Phase Titration (GPT) System FT = analyzer flow demand (cm3/min) x 110/100 Equation 7-1 [NO]OUT = URL of analyzer (ppm) x 90/100 Equation 7-2 min2 FF V t Page min/ cm 24.5 ppm5.50 min/ cm 2750ppm45.0 = F = 80984 cm / - 24.5 cm / = 260 cm / 7.8.5 Dynamic Multipoint Calibration Procedure Page Page Page Page 7.8.6 Moly Converter Efficiency Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 7.8.6.1 Automatic Moly Converter Efficiency Compensation Table 7-7-17: Automatic Calculation of Converter Efficiency 7.8.7 Calibration Frequency 7.8.8 Other Quality Assurance Procedures Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 Table 7-7-18: Definition of Level 1 and Level 2 Zero and Span Checks (from Section 2.0.9 of Q.A. Handbook for Air Pollution Measurment Systems) 7.8.9 Summary of Quality Assurance Checks Table 7-7-19: Activity Matrix for Data Quality 7-29 PRINTED DOCUMENTS ARE UNCONTROLLED 7.8.10 ZERO and SPAN Checks 7.8.11 Recommended Standards for Establishing Traceability 7.8.12 Certification Procedures of Working Standards Page 7.9 Calibration of Independent Ranges or Autoranging 7.9.1 Zero Calibration with AutoRange or Independent Range 7.9.2 Span Calibration with AutoRange or Independent Range 7.10 Calibration Quality Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 Table 7-7-21: Calibration Quality Check After the above procedure is complete, the M200A is ready to measure sample gas. 7-36 PRINTED DOCUMENTS ARE UNCONTROLLED 7.11 References Page 8 MAINTENANCE 8.1 Maintenance Schedule Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 8-2 PRINTED DOCUMENTS ARE UNCONTROLLED Table 8-8-2: Preventative Maintenance Schedule 8.2 Replacing the Sample Particulate Filter Page 8.3 Replacing the Ozone Scrubber Charcoal 8.4 Replacing the Permeation 8.5 Replacing the IZS Zero Air Scrubber 8.6 Replacing the Molybdenum Converter Page 8.7 Cleaning the Reaction Cell Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 Table 8-8-5: Reaction Cell Assembly 8-10 PRINTED DOCUMENTS ARE UNCONTROLLED 8.8 Pneumatic Line Inspection Page Page Page 8.9 Leak Check Procedure 8.10 Light Leak Check Procedure 8.11 Prom Replacement Procedure 9 TROUBLESHOOTING, ADJUSTMENTS Page Page Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-9-1: Test Functions Test Function Factory Set-Up Comment 9-4 PRINTED DOCUMENTS ARE UNCONTROLLED Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-1: Test Functions (Continued) 9-5 PRINTED DOCUMENTS ARE UNCONTROLLED Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-1: Test Functions (Continued) Test Function Factory Set-Up Comment 9-6 PRINTED DOCUMENTS ARE UNCONTROLLED Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-1: Test Functions (Continued) Test Function Factory Set-Up Comment 9-7 PRINTED DOCUMENTS ARE UNCONTROLLED 9.1.2 Fault Diagnosis with WARNING Messages Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-9-2: Front Panel Warning Messages 9-9 PRINTED DOCUMENTS ARE UNCONTROLLED Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-2: Front Panel Warning Messages (Continued) 9-10 PRINTED DOCUMENTS ARE UNCONTROLLED 9.1.3 Fault Diagnosis Using DIAGNOSTIC Mode Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-9-3: Summary of Diagnostic Modes 9-12 PRINTED DOCUMENTS ARE UNCONTROLLED Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 9.1.3.1 Signal I/O Diagnostic Table 9-9-4: Diagnostic Mode - Signal I/O 9-13 PRINTED DOCUMENTS ARE UNCONTROLLED Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-4: Diagnostic Mode - Signal I/O (Continued) 9-14 PRINTED DOCUMENTS ARE UNCONTROLLED Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-4: Diagnostic Mode - Signal I/O (Continued) 9-15 PRINTED DOCUMENTS ARE UNCONTROLLED Page Page 9.1.4 M200A Internal Variables Page Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-9-5: Model 200A Internal Variables 9.1.5 Test Channel Analog Output 9-20 PRINTED DOCUMENTS ARE UNCONTROLLED Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-9-6: Test Channel Readings 9-21 PRINTED DOCUMENTS ARE UNCONTROLLED Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-6: Test Channel Readings (Continued) 9-22 PRINTED DOCUMENTS ARE UNCONTROLLED 9.1.6 Factory Calibration Procedure Page Page 9.2 Performance Problems 9.2.1 AC Power Check 9.2.2 Flow Check 9.2.3 No Response to Sample 9.2.4 Negative Output 9.2.5 Excessive Noise 9.2.6 Unstable Span 9.2.7 Unstable Zero 9.2.8 Inability to Span 9.2.9 Inability to Zero 9.2.10 Non-Linear Response 9.2.11 Slow Response 9.2.12 Analog Output Doesn't Agree with Display Concentration 9.3 Subsystem Troubleshooting and Adjustments 9.3.1 Computer, Display, Keyboard Page Page 9.3.2 RS-232 Communications Page Page 9.3.3 Voltage/Frequency (V/F) Board Page Page *Required settings Page Page 9.3.4 Status/Temp Board Page 9.3.5 Power Supply Module Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-9-13: Power Supply Module Subassemblies 9-50 PRINTED DOCUMENTS ARE UNCONTROLLED Page Page Page 9.3.6 Ozone Generator Page Page 9.3.7 Flow/Pressure Sensor Page Page Page Page 9.3.8 NOx Sensor Module Page Page Page 9.3.9 Z/S Valves & IZS Permeation Tube Oven 9.3.10 Pneumatic System Page Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 10-1 PRINTED DOCUMENTS ARE UNCONTROLLED 10 M200A SPARE PARTS LIST Table 10-1: Teledyne API M200A Spare Parts List Part No. Description Includes: Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 10-2 PRINTED DOCUMENTS ARE UNCONTROLLED Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 10-3 PRINTED DOCUMENTS ARE UNCONTROLLED Page Page Page Page Page Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 APPENDIX A ELECTRICAL SCHEMATICS Table A-1: Electrical Schematics A-1 PRINTED DOCUMENTS ARE UNCONTROLLED