Teledyne 200A 5.5.5 CALIBRATION Commands and Messages

Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247

Whenever a warning message is reported on the analyzer display, if the RS-232 interface is in

the normal mode(i.e. not in quiet mode) the warning message is also sent to the RS-232

interface. These messages are helpful when trying to track down a problem with the analyzer and

for determining whether or not the DAS reports are actually valid. The warning message format

is for example:

W 194:11:03 0000 SAMPLE FLOW WARN

The format of a warning command is W command. Examples of warning commands are:

W LIST List all current warnings

W CLEAR ALL Clear all current Warnings

Individual warnings may be cleared via the front panel or the command line interface. To clear

the sample flow warning shown above the command would be:

W WSAMPFLOW

5.5.5 CALIBRATION Commands and Messages

There are several methods of both checking the calibration and calibrating the M200A, these are

discussed in Section 7. The C command executes a calibration command, which may be one of

the following:

Table 5-5-19: RS-232 Calibration Commands

Command Description

C [id] ZERO [1 or 2] Start remote zero calibration. The number is optional and selects the

range to calibrate. If not specified, the range defaults to range 1.

C [id] COMPUTE ZERO Tells the instrument to compute a new slope and offset. Same as

pressing ZERO-ENTR on front panel. Must be given after a C ZERO

command.

C [id] SPAN [1 or 2] Start remote span calibration.

C [id] COMPUTE SPAN Tells the instrument to compute a new slope and offset. Same as

pressing SPAN -ENTR on front panel. Must be given after a C SPAN

command.

C [id] ASEQ number Executes automatic calibration sequence (1, 2, or 3).

C [id] EXIT Exits the current calibration step and goes to the next one.

C [id] ABORT Aborts the entire calibration sequence.

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Contents

Main INSTRUMENTS INSTRUCTION MANUAL Chemiluminescent NO/NO2/NOX ANALYZER Model 200A HIGHLIGHTS Page INSTRUCTION MANUAL MODEL 200A NITROGEN OXIDE ANALYZER Page SAFETY MESSAGES Page TABLE OF CONTENTS 3 SPECIFICATIONS, AGENCY APPROVALS, WARRANTY.............................. 3-1 6 OPTIONAL HARDWARE AND SOFTWARE....................................................... 6-1 7 CALIBRATION AND ZERO/SPAN CHECKS....................................................... 7-1 9 TROUBLESHOOTING, ADJUSTMENTS.............................................................. 9-1 Page Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 LIST OF FIGURES vii PRINTED DOCUMENTS ARE UNCONTROLLED Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 LIST OF TABLES Page Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 x PRINTED DOCUMENTS ARE UNCONTROLLED 1 HOW TO USE THIS MANUAL Page 2 GETTING STARTED 2.1 Unpacking 2.2 Electrical and Pneumatic Connections Page Page Page Page 2.3 Initial Operation Page Page Page Page Page Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 2-12 PRINTED DOCUMENTS ARE UNCONTROLLED Table 2-2-6: Final Test and Calibration Values (table continued) PROM # Serial # Date Technician 2-13 PRINTED DOCUMENTS ARE UNCONTROLLED Page Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 3 SPECIFICATIONS, AGENCY APPROVALS, WARRANTY 3.1 Specifications 3-1 PRINTED DOCUMENTS ARE UNCONTROLLED 3.2 EPA Equivalency Designation 3.3 Warranty Page 4 THE M200A NOX ANALYZER 4.1 Principle of Operation hv NO * NO Page 4.2 Operation Summary 4.2.1 Sensor Module, Reaction Cell, Detector 4.2.2 Pneumatic Sensor Board 4.2.3 Computer Hardware and Software 4.2.4 V/F Board 4.2.5 Front Panel Page 4.2.6 Power Supply Module 4.2.7 Pump, Valves, Pneumatic System Page Page 4.2.8 Ozone Generator 4.2.9 Molydbenum Converter Page 5 SOFTWARE FEATURES 5.1 Index To Front Panel Menus Page Page Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 5.1.1 Sample Menu Table 5-5-3: M200A Sample Menu Structure 9-1 5-4 PRINTED DOCUMENTS ARE UNCONTROLLED Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 5.1.2 Set-Up Menu Table 5-5-4: M200A Setup Menu Structure 5-5 PRINTED DOCUMENTS ARE UNCONTROLLED Table 5-5-6: M200A Menu Structure - Setup Menu #3 5-6 PRINTED DOCUMENTS ARE UNCONTROLLED Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 5-7 PRINTED DOCUMENTS ARE UNCONTROLLED 5.2 Sample Mode 5.2.1 Test Functions Page Page Page 5.2.2 CAL, CALS, CALZ, Calibration Functions Page 5.3 Set-Up Mode 5.3.1 Configuration Information (CFG) 5.3.2 Automatic Calibration (AutoCal) 5.3.3 Data Acquisition System (DAS) Page 5.3.4 Range Menu Page Page Page 5.3.5 Password Enable 5.3.6 Time of Day Clock 5.3.7 Diagnostic Mode 5.3.8 Communications Menu Page 5.4 Status Output 5.5 RS-232 Interface 5.5.1 Setting Up the RS-232 Interface Page Page Page 5.5.2 Command Summary 5-29 PRINTED DOCUMENTS ARE UNCONTROLLED Page Page Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 5.5.3 TEST Commands and Messages Table 5-5-17: RS-232 Test Messages 5-32 PRINTED DOCUMENTS ARE UNCONTROLLED 5.5.4 WARNING Commands and Messages 5.5.5 CALIBRATION Commands and Messages Page 5.5.6 DIAGNOSTIC Commands and Messages 5.5.7 DAS Commands and Message Page 5.5.8 Internal Variables Page 6 OPTIONAL HARDWARE AND SOFTWARE 6.1 Rack Mount Options 6.2 Zero/Span Valves Page 6.3 Internal Zero/Span (IZS) 6.4 Autocal - Setup of IZS and Zero/Span Valves Page 6.5 Permeation Tube Page Page 6.6 4-20 mA Current Loop Output 7 CALIBRATION AND ZERO/SPAN CHECKS 7-2 PRINTED DOCUMENTS ARE UNCONTROLLED Page 7.1 Manual Zero/Span Check or Cal With Zero/Span Gas in the Sample Port Page 7.2 Manual Zero/Span Check or Calibration with Zero/Span Valves Option 7.3 Manual Zero/Span Check with IZS Option 7.4 Automatic Zero/Span Check 7.5 Dynamic Zero/Span Calibration Page 7.6 Calibrate on NO2 Permeation Tube Page 7.7 Use of Zero/Span Valves or IZS with Remote Contact Closure 7.8 EPA Protocol Calibration 7.8.1 Calibration of Equipment Page 7.8.2 Calibration Gas and Zero Air Sources 7-14 PRINTED DOCUMENTS ARE UNCONTROLLED 7.8.3 Data Recording Device 7.8.4 Gas Phase Titration (GPT) System FT = analyzer flow demand (cm3/min) x 110/100 Equation 7-1 [NO]OUT = URL of analyzer (ppm) x 90/100 Equation 7-2 min2 FF V t Page min/ cm 24.5 ppm5.50 min/ cm 2750ppm45.0 = F = 80984 cm / - 24.5 cm / = 260 cm / 7.8.5 Dynamic Multipoint Calibration Procedure Page Page Page Page 7.8.6 Moly Converter Efficiency Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 7.8.6.1 Automatic Moly Converter Efficiency Compensation Table 7-7-17: Automatic Calculation of Converter Efficiency 7.8.7 Calibration Frequency 7.8.8 Other Quality Assurance Procedures Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 Table 7-7-18: Definition of Level 1 and Level 2 Zero and Span Checks (from Section 2.0.9 of Q.A. Handbook for Air Pollution Measurment Systems) 7.8.9 Summary of Quality Assurance Checks Table 7-7-19: Activity Matrix for Data Quality 7-29 PRINTED DOCUMENTS ARE UNCONTROLLED 7.8.10 ZERO and SPAN Checks 7.8.11 Recommended Standards for Establishing Traceability 7.8.12 Certification Procedures of Working Standards Page 7.9 Calibration of Independent Ranges or Autoranging 7.9.1 Zero Calibration with AutoRange or Independent Range 7.9.2 Span Calibration with AutoRange or Independent Range 7.10 Calibration Quality Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 Table 7-7-21: Calibration Quality Check After the above procedure is complete, the M200A is ready to measure sample gas. 7-36 PRINTED DOCUMENTS ARE UNCONTROLLED 7.11 References Page 8 MAINTENANCE 8.1 Maintenance Schedule Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 8-2 PRINTED DOCUMENTS ARE UNCONTROLLED Table 8-8-2: Preventative Maintenance Schedule 8.2 Replacing the Sample Particulate Filter Page 8.3 Replacing the Ozone Scrubber Charcoal 8.4 Replacing the Permeation 8.5 Replacing the IZS Zero Air Scrubber 8.6 Replacing the Molybdenum Converter Page 8.7 Cleaning the Reaction Cell Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 Table 8-8-5: Reaction Cell Assembly 8-10 PRINTED DOCUMENTS ARE UNCONTROLLED 8.8 Pneumatic Line Inspection Page Page Page 8.9 Leak Check Procedure 8.10 Light Leak Check Procedure 8.11 Prom Replacement Procedure 9 TROUBLESHOOTING, ADJUSTMENTS Page Page Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-9-1: Test Functions Test Function Factory Set-Up Comment 9-4 PRINTED DOCUMENTS ARE UNCONTROLLED Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-1: Test Functions (Continued) 9-5 PRINTED DOCUMENTS ARE UNCONTROLLED Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-1: Test Functions (Continued) Test Function Factory Set-Up Comment 9-6 PRINTED DOCUMENTS ARE UNCONTROLLED Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-1: Test Functions (Continued) Test Function Factory Set-Up Comment 9-7 PRINTED DOCUMENTS ARE UNCONTROLLED 9.1.2 Fault Diagnosis with WARNING Messages Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-9-2: Front Panel Warning Messages 9-9 PRINTED DOCUMENTS ARE UNCONTROLLED Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-2: Front Panel Warning Messages (Continued) 9-10 PRINTED DOCUMENTS ARE UNCONTROLLED 9.1.3 Fault Diagnosis Using DIAGNOSTIC Mode Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-9-3: Summary of Diagnostic Modes 9-12 PRINTED DOCUMENTS ARE UNCONTROLLED Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 9.1.3.1 Signal I/O Diagnostic Table 9-9-4: Diagnostic Mode - Signal I/O 9-13 PRINTED DOCUMENTS ARE UNCONTROLLED Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-4: Diagnostic Mode - Signal I/O (Continued) 9-14 PRINTED DOCUMENTS ARE UNCONTROLLED Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-4: Diagnostic Mode - Signal I/O (Continued) 9-15 PRINTED DOCUMENTS ARE UNCONTROLLED Page Page 9.1.4 M200A Internal Variables Page Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-9-5: Model 200A Internal Variables 9.1.5 Test Channel Analog Output 9-20 PRINTED DOCUMENTS ARE UNCONTROLLED Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-9-6: Test Channel Readings 9-21 PRINTED DOCUMENTS ARE UNCONTROLLED Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-6: Test Channel Readings (Continued) 9-22 PRINTED DOCUMENTS ARE UNCONTROLLED 9.1.6 Factory Calibration Procedure Page Page 9.2 Performance Problems 9.2.1 AC Power Check 9.2.2 Flow Check 9.2.3 No Response to Sample 9.2.4 Negative Output 9.2.5 Excessive Noise 9.2.6 Unstable Span 9.2.7 Unstable Zero 9.2.8 Inability to Span 9.2.9 Inability to Zero 9.2.10 Non-Linear Response 9.2.11 Slow Response 9.2.12 Analog Output Doesn't Agree with Display Concentration 9.3 Subsystem Troubleshooting and Adjustments 9.3.1 Computer, Display, Keyboard Page Page 9.3.2 RS-232 Communications Page Page 9.3.3 Voltage/Frequency (V/F) Board Page Page *Required settings Page Page 9.3.4 Status/Temp Board Page 9.3.5 Power Supply Module Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-9-13: Power Supply Module Subassemblies 9-50 PRINTED DOCUMENTS ARE UNCONTROLLED Page Page Page 9.3.6 Ozone Generator Page Page 9.3.7 Flow/Pressure Sensor Page Page Page Page 9.3.8 NOx Sensor Module Page Page Page 9.3.9 Z/S Valves & IZS Permeation Tube Oven 9.3.10 Pneumatic System Page Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 10-1 PRINTED DOCUMENTS ARE UNCONTROLLED 10 M200A SPARE PARTS LIST Table 10-1: Teledyne API M200A Spare Parts List Part No. Description Includes: Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 10-2 PRINTED DOCUMENTS ARE UNCONTROLLED Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 10-3 PRINTED DOCUMENTS ARE UNCONTROLLED Page Page Page Page Page Teledyne API Model 200A NOX Analyzer Instruction Manual, 02246, Rev. G, DCN 5247 APPENDIX A ELECTRICAL SCHEMATICS Table A-1: Electrical Schematics A-1 PRINTED DOCUMENTS ARE UNCONTROLLED