SERVICE MANUAL
VL BOILER BASE SERIES CONVECTION STEAMERS
TABLE OF CONTENTS
Wiring Diagrams, Electric Heater Circuits
Schematics, Gas Steamers, Boiler Controls
Wiring Diagrams, Gas Steamers, Boiler Controls
Schematics, Electric Steamers, Boiler Controls
WATER CONDITIONING
GENERAL
INTRODUCTION
Special
SPECIFICATIONS
TOOLS
Standard
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VL SERIES STEAMERS - GENERAL
Gas Steamers
Electric Steamers
Regenerated Steam Powered Boiler
STEAMER OPERATION
Gas Powered Steam Boiler
Electrically Powered Steam Boiler
4.Manual blowdown
Direct Steam Powered Cooker
Boiler Blowdown and Steamer Shut off
3.Automatic blowdown
3. Automatic
2. Standard
4.Prevent
CABINET BASE BOILER CONTROLS
COMPONENT FUNCTION
Handhole Cover Assembly
COOKING COMPARTMENT CONTROLS
COMPONENT LOCATIONS
REMOVAL AND REPLACEMENT OF PARTS
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Prevent
Solid State
WATER LEVEL GAUGE ASSEMBLY
CYCLING AND HIGH LIMIT PRESSURE SWITCHES
GAS AND ELECTRIC MODELS
HIGH LIMIT THERMOSTAT
BOILER ASSEMBLY
GAS COMBINATION CONTROL VALVE
PILOT AND THERMOCOUPLE ASSEMBLY GAS MODELS
Door and Bushing
Gasket
Door Screw Nut
REGENERATED STEAM MODELS
HEATER CONTACTORS
STEAM COIL
HEATING ELEMENTS
BOILER
SERVICE PROCEDURES AND ADJUSTMENTS
Descaler
Deliming Only Models with Deliming Port Assembly
WATER LEVEL CONTROLS TEST
Water Level Probes
CYCLING AND HIGH LIMIT PRESSURE SWITCHES
GAS AND ELECTRIC MODELS
Disassembly
COMPARTMENT PRESSURE ADJUSTMENT
FILL AND COLD WATER SOLENOID VALVES
HIGH LIMIT THERMOSTAT
BOILER NOT FILLING WITH WATER
BOILER BLOWDOWN DRAIN SOLENOID VALVE
1.All Models With Boiler
BOILER SLOW TO PRESSURIZE
A. Newer Models
B.Older Models
4.Direct Steam Models
INLET WATER STRAINER
PILOT AND THERMOCOUPLE ASSEMBLY GAS MODELS
3.Electric Models
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“PILOT AND THERMOCOUPLE ASSEMBLY GAS MODELS” in
Check the thermocouple output voltage as follows
Inspection
GAS BURNERS
AUTOMATIC IGNITION SYSTEMS GAS MODELS
Air Shutter Adjustment
Spark Ignition Control Test
Terminals
GAS MANIFOLD PRESSURE ADJUSTMENT
HEATING ELEMENTS
DIRECT STEAM MODELS
REGENERATED STEAM OLDER MODELS
HEATER CONTACTORS
NUMBER
2.Older Models
THERMAL SWITCH - PREVENT AND AUTOMATIC MODELS
WATER LEVEL GAUGE ASSEMBLY
1.Newer Models
STEAM GATE VALVES
WATER LEVEL CONTROLS
ELECTRICAL OPERATION
Solid State - Auxiliary Low Level Cut-Off
VL SERIES STEAMER - ELECTRICAL OPERATION
Electro Mechanical - Auxiliary Low Level Cut-Off
GAS MODELS
SEQUENCE OF OPERATION
4.Water reaches LL low level probe
A.Power to terminal 9 on the water level control
A.Power to terminal 6 on water level control
VL SERIES STEAMER - ELECTRICAL OPERATION
Water Refill After Initial Fill
Cook Cycle
INITIAL FILL AND PREHEAT
ELECTRIC MODELS
Boiler Blowdown/drain
COOK CYCLE
BOILER BLOWDOWN/DRAIN
WATER REFILL AFTER INITIAL FILL
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VL SERIES STEAMER - ELECTRICAL OPERATION
Manual Ignition, Standard Controls
SCHEMATICS, GAS STEAMERS, BOILER CONTROLS
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VL SERIES STEAMER - ELECTRICAL OPERATION
Electronic Ignition, Standard Controls
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VL SERIES STEAMER - ELECTRICAL OPERATION
Manual Ignition, CSD-1Code Controls
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Electronic Ignition, CSD-1Code Controls
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Electronic Ignition, Standard Controls
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Manual Ignition, CSD-1Code Controls
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Electronic Ignition, CSD-1Code Controls
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Auto Blowdown, Standard Controls
SCHEMATICS, ELECTRIC STEAMERS, BOILER CONTROLS
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Auto Blowdown, Cal-CodeControls
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Standard and Cal-Code/CSD-1Controls
WIRING DIAGRAMS, ELECTRIC HEATER CIRCUITS
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VL SERIES STEAMER - ELECTRICAL OPERATION
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Manual Blowdown Older Models
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VL SERIES STEAMER - ELECTRICAL OPERATION
Auto Blowdown Older Models
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Prevent
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VL SERIES STEAMER - ELECTRICAL OPERATION
Automatic
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Standard
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Manual
POSSIBLE CAUSES
TROUBLESHOOTING
SYMPTOM
ALL MODELS
POSSIBLE CAUSES
SYMPTOM
VL SERIES STEAMER - TROUBLESHOOTING
POSSIBLE CAUSES
SYMPTOM
VL SERIES STEAMER - TROUBLESHOOTING
POSSIBLE CAUSES
GAS MODELS ONLY
SYMPTOM
VL SERIES STEAMER - TROUBLESHOOTING