Wayne-Dalton 341785 installation instructions Preparing the Opening

Models: 341785

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Preparing the Opening

P5

 

 

 

 

 

 

suitable mounting

Preparing the Opening

header board

 

 

 

surface 2” x 6”

2” x 6” lumber

 

 

 

lumber minimum

WARNING

ATTACH A SUITABLE

preferred

 

 

 

 

 

Tools Needed:

 

 

 

 

 

 

 

 

FAILURE TO SECURELY

 

 

 

 

 

 

Recommended

MOUNTING PAD TO STRUCTURALLY SOUND FRAMING

 

 

 

 

door height

tools from

COULD CAUSE SPRINGS TO VIOLENTLY PULL MOUNTING

 

 

 

 

 

 

 

 

 

 

page 5

PAD FROM WALL, RESULTING IN SEVERE OR FATAL INJURY.

 

level header

 

 

If you just removed your existing door or you are installing

 

 

 

 

 

 

 

 

 

 

 

a new door, complete all steps in PREPARING THE

plumb jambs

 

 

 

 

 

OPENING.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

To ensure secure mounting of track brackets, side and

 

 

 

 

 

 

 

center bearing brackets, or steel angles to new or retro-fit

 

 

 

 

 

 

 

construction, it is recommended to follow the procedures

 

 

 

 

 

 

 

outlined in DASMA Technical Data Sheets #156, #161 and

 

door

 

 

 

 

 

#164 at www.dasma.com.

 

 

width

 

 

 

 

 

The inside perimeter of your garage door opening

 

 

 

 

 

 

 

should be framed with wood jamb and header material.

 

 

 

 

 

 

 

The jambs and header must be securely fastened to

 

 

 

 

 

 

 

sound framing members. It is recommended that 2” x

 

 

 

 

 

 

 

6” lumber be used. The jambs must be plumb and the

 

 

 

 

 

 

 

header level. The jambs should extend a minimum of

headroom

 

 

 

 

 

14” (356 mm) above the top of the opening for Torsion

 

 

 

 

 

spring applications. For low headroom applications, the

header

 

 

 

backroom

 

jambs should extend to the ceiling height. Minimum side

 

 

 

 

 

clearance required, from the opening to the wall, is 3-1/2”

 

 

 

 

 

 

 

(89 mm).

 

 

 

 

 

 

 

 

IMPORTANT: Closely inspect existing jambs,

 

 

 

 

jamb

 

header and mounting surface. Any wood found

 

 

 

 

 

not to be sound, must be replaced.

 

 

 

 

 

 

 

For Torsion spring applications, a suitable mounting

 

 

 

 

 

 

 

surface must be firmly attached to the wall, above the

 

 

 

 

 

 

 

header at the center of the opening. The mounting surface

 

 

 

 

 

 

 

must be 2” x 6” lumber minimum (Select southern yellow

WEATHER SEAL

 

 

 

 

pine lumber. Do not use lumber marked as spruce-pine-

 

 

 

 

 

 

 

 

 

 

 

fur or SPF). The mounting surface must be securely

 

 

 

 

 

 

 

attached to the wall with four (4) 3/8” anchors for

 

 

 

 

 

 

 

masonry constructions or four (4) 5/16” x 4” lag screws

jamb

 

 

 

 

 

for wood construction.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE: Drill a 3/16” pilot hole in the mounting surface to

 

 

 

 

 

 

 

avoid splitting the lumber. Do not attach the mounting

 

 

 

 

 

 

 

surface with nails.

 

 

 

 

 

 

 

 

Weather seal (may not be included) / Door stop:

 

weather

 

 

 

weather

 

Cut the weather seal or door stop (if necessary) to fit

 

 

 

 

 

 

seal

 

 

 

seal

 

header and jambs.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For quick install track: Align the header seal with the

 

 

 

 

 

 

 

inside edge of the header and temporarily secure it to the

 

 

 

 

 

 

 

header with equally spaced nails. Next, fit the jamb seals

 

 

 

 

 

 

 

up tight against the header seal and flush with the inside

jamb

 

jamb

1/8” to 1/4”

 

edge of the jamb. Temporarily secure the jamb seals with

Quick Install Track

 

Fully adjustable Track

 

equally spaced nails approximately 12” to 18” apart.

 

 

This will keep the bottom section from falling out of the

 

Door

 

 

 

Door

 

opening during installation.

 

 

 

 

 

 

For fully adjustable track: Align the header seal 1/8” to

 

stop

 

 

 

stop

 

1/4” inside the header and temporarily secure it to the

 

Door

 

 

 

Door

 

header with equally spaced nails. Next, fit the jamb seals

 

 

 

 

 

 

Section

 

 

 

Section

 

up tight against the header seal and 1/8” to 1/4” inside

 

 

 

 

 

 

 

 

 

 

 

 

the jamb. Temporarily secure the jamb seals with equally

jamb

 

jamb

1/8” to 1/4”

 

spaced nails approximately 12” to 18” apart. This will

headroom requirement

 

 

keep the bottom section from falling out of the opening

 

 

during installation.

 

TRACK TYPE

TorqueMaster®

 

 

NOTE: Do not permanently attach weather seal or door

 

 

 

 

 

 

 

stop to the jamb at this time.

 

6” LHR

 

6” (152.4 mm)

 

 

HEADROOM REQUIREMENT: Headroom is defined as

 

 

 

 

 

 

 

the space needed above the top of the door for tracks,

backroom requirement

 

 

springs, etc. to allow the door to open properly. If the door

 

 

 

MANUAL

MOTOR

 

is to be motor operated, 2-1/2” (64 mm) of additional

DOOR HEIGHT

TRACK

 

 

headroom is required.

 

 

 

LIFT

OPERATED

 

 

 

 

 

 

 

BACKROOM REQUIREMENT: Backroom is defined as the

8’0”

15” Radius

 

110”

137”

 

distance needed from the opening back into the garage to

(2794 mm)

(3480 mm)

 

allow the door to open fully.

 

 

 

 

 

 

 

 

 

 

 

 

10

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.

 

 

To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com

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Wayne-Dalton 341785 installation instructions Preparing the Opening